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DG Flugzeugbau DG-808C - User Manual

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DG Flugzeugbau GmbH
Otto-Lilienthal-Weg 2 / Am Flugplatz D-76646 Bruchsal Germany
Postbox 1480, D-76604 Bruchsal Deutschland
Tel. 07251/3020-100 Telefax 07251/3020-200 eMail: dg@dg-flugzeugbau.de
Spare part and material sales: Tel. 07251/3020-270 lager@dg-flugzeugbau.de
http://www.dg-flugzeugbau.de
MAINTENANCE MANUAL
FOR THE
MOTORGLIDER
DG-808C
Type: DG-800A
Model: DG-808C
Data Sheet No.: EASA A.067 (LBA873)
Factory Serial No.: __________________________
Registration No.: __________________________
Date of issue: June 2005
Issued: July 2017

Table of Contents

Other manuals for DG Flugzeugbau DG-808C

Questions and Answers

  • R
    Rhonda ThompsonAug 17, 2025
    Why automatic propellerbrake doesn’t work in DG Flugzeugbau Aircrafts?
    • M
      Mark SmithAug 17, 2025
      If the automatic propeller brake of your DG Flugzeugbau Aircrafts isn't working, it could be due to a worn brake pad causing the brake motor lever to reach its stop. In this case, adjust the brake cable or install a new brake pad, following the instructions in maintenance manual section 1.11.9. Alternatively, the brake motor itself might be defective, along with the proximity switch, DEI-NT, control unit, or wiring.
  • L
    Logan ValentineAug 20, 2025
    What causes ignition problems in DG Flugzeugbau Aircrafts?
    • A
      Andrew NguyenAug 20, 2025
      If you're experiencing ignition problems with your DG Flugzeugbau Aircrafts, consider these potential causes and solutions: * **No spark on one spark plug of one ignition circuit:** The spark plug, ignition cable, or electronic box may be defective. * **No spark on both spark plugs of one ignition circuit:** This could be due to too low starting RPM, a weak battery, a shorting cable or ignition switch with a ground connection, or a defective electronic box. * **No spark on any of the spark plugs:** Possible reasons include too low starting RPM, a weak battery, a shorting cable or ignition switch with a ground connection, or a defective cable.
  • E
    Eddie HoodAug 25, 2025
    Why does the engine become too hot in DG Flugzeugbau Aircrafts?
    • T
      Tracy HarrisAug 25, 2025
      If the engine of your DG Flugzeugbau Aircrafts is overheating, several factors could be responsible: clogged carburettor fuel nozzles, clogged fuel lines, a dirty fuel filter, a defective cooling system (test the coolant pump as described in maintenance manual section 4.16.1), defective spark plugs, or incorrect ignition timing.
  • J
    Joshua MartinezAug 27, 2025
    What to do in case of sudden power loss at full throttle in DG Flugzeugbau Aircrafts?
    • T
      Tiffany EstradaAug 27, 2025
      If you experience a sudden power loss at full throttle in your DG Flugzeugbau Aircrafts, it's recommended to check the pistons and cylinders for seizing marks, as detailed in maintenance manual section 3.5.1, item 12.
  • J
    judyflemingAug 30, 2025
    What to do if the starter motor doesn't work in DG Flugzeugbau Aircrafts?
    • M
      Mrs. Christy PooleAug 30, 2025
      If the starter motor of your DG Flugzeugbau Aircrafts isn't working, it could be due to a malfunctioning limit switch at the engine mount, or a defective DEI-NT, control unit, wiring, or the starter motor itself.
  • H
    hawkinslaurenSep 3, 2025
    Why are coolant and fuel pumps running with ignition off in DG Flugzeugbau Aircrafts?
    • B
      Brett WolfeSep 3, 2025
      If the coolant pump and fuel pump are running even when the ignition is switched off in your DG Flugzeugbau Aircrafts, it indicates a short in the generator or generator circuit.
  • J
    Jordan BrennanSep 7, 2025
    What to do if automatic retraction doesn't work in DG Flugzeugbau Aircrafts?
    • O
      ofloresSep 7, 2025
      If the automatic retraction isn't functioning in your DG Flugzeugbau Aircrafts, the proximity switch at the upper drive belt pulley might be defective.
  • D
    douglascynthiaSep 9, 2025
    How to fix extension and retraction that doesn't work on DG Flugzeugbau Aircrafts?
    • A
      Albert NormanSep 9, 2025
      If the extension and retraction mechanism isn't working on your DG Flugzeugbau Aircrafts, the DEI-NT, control unit, or wiring may be defective.
  • E
    Erin MercadoNov 13, 2025
    What to do if the engine doesn't reach ground test RPM in DG Flugzeugbau Aircrafts?
    • R
      Rodney CampbellNov 13, 2025
      If the engine of your DG Flugzeugbau Aircrafts doesn't reach ground test RPM, the issue could stem from several causes. The most common reason is a carburettor needle valve that isn't completely shutting off. To address this, disassemble the needle valve (refer to maintenance manual section 1.13.7, item 1), switch on the ignition to allow a fuel jet to clean the valve seat, and then reassemble the needle valve. Other potential causes include dirt in the main nozzle (see maintenance manual section 1.13.7, item 2), a dirty fuel filter (replace or clean it), a throttle butterfly valve that isn't fully opening (lubricate or replace the Bowden cable), faulty ignition (see item 7), clogged or kinked fuel lines (check fuel flow rate as described in maintenance manual section 1.13.3), a need to ex...

Summary

0 General

0.4 Airworthiness Limitations

Outlines operating time limits and replacement intervals for aircraft components.

0.4.3 Component Life Limits

Details replacement intervals for various parts and components.

1 System Description and Adjustment Data

1.11 Power Plant

Information on engine type, coolant, exhaust, and propeller.

1.11.4 Propeller Specifications

Propeller specifications, positioning, and bolt tightening torque.

1.11.9 Propeller Brake

Manual and electrical activation, brake pad replacement.

1.14 Electrical System

Covers battery pack, control unit, generator, and switches.

1.14.13 Circuit Breakers and Fuses

Lists circuit breakers and fuses in the instrument panel and control unit.

2 Inspections

3 Maintenance

3.5 Engine Servicing

Covers checks and maintenance tasks for the engine.

3.5.1 25 Hour Inspection

Lists checks and maintenance work to be done every 25 hours engine time.

4 Detailed Instructions for Assembly and Servicing

8 Partlist

8.1 Parts for the Powerplant

Lists parts for the powerplant and electrical system.

a) Necessary for 25 Hour Inspection

Lists parts required for the 25-hour engine inspection.

DG Flugzeugbau DG-808C Specifications

General IconGeneral
BrandDG Flugzeugbau
ModelDG-808C
CategoryAircrafts
LanguageEnglish

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