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Dolmar 110i User Manual

Dolmar 110i
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DOLMAR GmbH • Postfach 70 04 20 • D-2000 Hamburg 70 • Germany
Service Manual
2/93
DOLMAR 109
DOLMAR 110i
DOLMAR 111
DOLMAR 111i
DOLMAR 115i
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Dolmar 110i Specifications

General IconGeneral
Engine Type2-stroke
Power Output2.3 kW
Bar Length13-15 inches
Weight5.8 kg
Chain Pitch3/8"
Chain Gauge0.050 inch
Fuel Tank Capacity0.55 liters
Engine Displacement30 cm³
Chain Oil Tank Capacity0.26 liters

Summary

Technical Data

Special Tools

Clutch and Drive Tools

Tools for clutch, bearing, and ring maintenance.

Engine and Chain Tools

Tools for engine, chain brake, and ignition systems.

Chain brake

Chain Brake Operation and Replacement

Procedures for releasing, replacing, and tensioning the chain brake.

Hand Guard Installation and Removal

Steps for removing and fitting the chainsaw hand guard.

Clutch drum

Clutch Drum Removal and Disassembly

Steps for removing the clutch drum and unscrewing the clutch.

Clutch Design Variations

Details on different clutch designs across various models.

Clutch Drum and Sprocket Maintenance

Procedures for checking and mounting clutch drums and sprockets.

Oil pump

Oil Pump Adjustment and Removal

Adjusting oil pump delivery and removing the oil pump assembly.

Intake Pipe and Worm Maintenance

Cleaning the intake pipe and withdrawing the oil pump worm.

Ignition system

Spark Plug Checks and Maintenance

Procedures for checking, cleaning, and replacing spark plugs.

Spark Plug Terminal Installation and Removal

Steps for fitting and removing the spark plug terminal.

Short-Circuiting Switch Installation and Removal

Procedures for installing and removing the short-circuiting switch.

Ignition System Components and Flywheel

Ignition Armature and Flywheel Removal

Steps to remove ignition armature and flywheel assembly.

Ignition Armature Installation and Flywheel Mounting

Procedures for installing ignition armature and flywheel.

Short-Circuiting Cable Replacement

Steps to replace the short-circuiting cable.

Starter assembly

Starter Assembly Removal and Spring Check

Steps for removing the starter assembly and checking the return spring.

Starter Rope and Ratchet Maintenance

Procedures for attaching starter rope and replacing starter ratchets.

Carburettor

Carburettor Adjustment and Removal

Adjusting carburettor settings and removing the carburettor assembly.

Carburettor Component Maintenance

Procedures for adjusting control levers and servicing carburettor parts.

Carburettor Pump and Injection Valve

Carburettor Pump Side Servicing

Steps for servicing the pump side of Tillotson and Walbro carburettors.

Injection Valve Replacement

Procedure for removing and replacing the injection valve assembly.

Cover system, air filter

Air Filter Cover and Filter Cleaning

Steps for removing air filter covers and cleaning the air filters.

Bottom Part Removal

Procedure for removing the bottom part of the cover system.

Vibration damping system, handle

Handle and Vibration Damper Removal

Steps for removing the handle and vibration dampers.

Vibration Damper Replacement and System Design

Procedures for replacing vibration dampers and their system design.

Fuel tank

Fuel Tank Removal and Ventilation Valve

Steps for removing the fuel tank and ventilation valve.

Fuel Pipe and Intake Head Replacement

Procedures for replacing the fuel pipe and intake head.

Throttle Lever and Locking System

Steps for removing the throttle lever and starting throttle locking system.

Cylinder and piston

Cylinder and Piston Ring Removal

Steps for removing the cylinder and piston rings.

Cylinder and Piston Design and Marking

Details on different cylinder designs and piston marking.

Cylinder and Piston Installation

Procedure for installing the cylinder and piston assembly.

Crankcase, crankshaft

Radial Sealing Ring Replacement

Steps for replacing radial sealing rings in the crankcase.

Crankcase Dismantling and Division

Procedures for dismantling the crankcase and dividing its halves.

Crankcase Assembly

Steps for assembling the crankcase halves with crankshaft and seal.

Checking operations

Ignition System and Carburettor Checks

Procedures for checking the ignition system and carburettor.

Carburettor and Crankcase Pressure Testing

Performing pressure tests on the carburettor and crankcase.

Torque Wrench Use and Crankcase Testing

Using torque wrench and pressure-testing the crankcase with cylinder.

Torques

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