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Doosan B20X-7 User Manual

Doosan B20X-7
135 pages
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Table of Contents

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Doosan B20X-7 Specifications

General IconGeneral
BrandDoosan
ModelB20X-7
CategoryCompact Loader
LanguageEnglish

Summary

Safety Section Overview

Operator Restraint System Details

Explains the DOOSAN operator restraint system and its importance.

Manual Information Sections

Operation Section Overview

Covers lift truck operation, controls, and transportation.

Critical Safety Information

Important Safety Information

Emphasizes safety rules, hazard recognition, and training.

Operator Safety Warnings

General Warnings for Operators

Lists essential warnings and precautions for safe lift truck operation.

Specific Operational Safety Warnings

Key Operational Safety Warnings

Covers warnings on hand placement, load backrest, standing, and overhead guards.

Vehicle and Component Safety Warnings

General Hazard Information and Procedures

General Hazard Information

Provides information on general hazards and safety practices.

Lift Chain and Operation Basics

Lift Truck Operation Procedures

Starting and Operating the Lift Truck

Details on starting, pre-operation checks, and general operation.

Safety Decals and Operator Restraint

Operator Restraint System

Details the purpose and use of the operator restraint system.

Lift Truck Stability and Center of Gravity

Avoiding Lift Truck Tipover

Explains factors contributing to tipover and stability.

Lift Truck Stability Principles

Discusses factors affecting lift truck stability.

Lift Truck Stability and Load Capacity

Load Capacity and Load Center

Explains how load capacity is determined by weight and center.

General Safety Rules for Operation

Safe Operation Practices

Safe Operation Practices Continued

Operational Safety Guidelines

Additional guidance on turning, ramps, and load handling.

General Safety Rules Reinforcement

Key Safety Rules

Reiterates fundamental safety rules for operator conduct.

Tipover Survival Procedures

How to Survive a Tipover

Instructions for surviving a tipover incident with restraint systems.

Lift Truck Specifications

Technical Specifications

Provides detailed technical data for the lift truck models.

Lift Truck Capacity Charts

Capacity Chart

Shows load capacity based on mast height and tire type.

Capacity Charts with Side Shifter

Capacity Chart - Integrated Side Shifter

Load capacities with integrated side shifter.

Capacity Chart - Hook Type Side Shifter

Load capacities with hook type side shifter.

Pre-Operation Checks

Walk-Around Inspection

Comprehensive walk-around inspection checklist before operation.

Battery and Performance Information

Lift Truck Operating Techniques

Operating Techniques Overview

Covers techniques for inching into loads and lifting loads safely.

Lift Truck Travel and Turning

Lift Truck Turning Techniques

Safe methods for turning corners and in narrow aisles.

Lift Truck Parking Procedures

Parking the Lift Truck

Step-by-step instructions for safely parking the lift truck.

Towing Disabled Lift Trucks

Towing Information and Procedures

Guidelines for safely towing a disabled lift truck.

Maintenance Section - Fork Inspection

Inspection, Maintenance, and Repair of Forks

Guidelines for inspecting, maintaining, and repairing lift truck forks.

Fork Inspection Procedures

Fork Inspection Routine

Establishes daily and 12-month inspection routines for forks.

Fork Inspection

Detailed inspection guidelines for lift truck forks.

Daily Fork Inspection

Covers visual checks before first use and during maintenance.

Fork Maintenance and Inspection Schedule

Fork Maintenance and Repair

Guidelines on acceptable repairs and modifications for forks.

Torque Specifications for Fasteners

Torque Specifications Overview

Provides torque values for metric and standard fasteners.

Lubricant and Hydraulic Oil Specifications

Lubricant Specifications

Details lubricant classifications, viscosities, and greases.

Battery Care and Operation

Battery Maintenance and Operation

Provides guidelines for battery care, charging, and preventing damage.

Lubricant Viscosities and Refill Capacities

Lubricant Viscosities and Refill Capacities

Tables detailing lubricant viscosities and system refill capacities.

Maintenance Interval Schedule

Maintenance Intervals

Lists maintenance tasks based on service hours or time intervals.

When Required Maintenance Tasks

When Required Maintenance

Details maintenance tasks required at various intervals.

Power Module Discharge Procedure

Power Modules Discharge

Details the procedure for safely discharging power modules.

Daily Maintenance Checks

Every 10 Service Hours or Daily

Tasks to be performed every 10 service hours or daily.

Walk-Around Inspection (Inspect)

Detailed checklist for daily walk-around inspection.

Mast and Battery Maintenance

Battery Check, Exchange, and Change

Steps for checking, exchanging, and changing the battery.

Battery Electrolyte and Exchange Procedures

Battery Exchanging Process

Steps for safely exchanging and installing batteries.

Battery Charging and Indicator Checks

Battery Charging Procedures

Guidance on proper battery charging with safety precautions.

50-100 Service Hour Maintenance

First 50-100 Service Hours or Weekly

Tasks to perform after the first 50-100 hours or weekly.

500 Service Hour Maintenance

Every 500 Service Hours or 3 Months

Maintenance tasks for every 500 hours or 3 months.

Mast Carriage, Chains, and Attachments Maintenance

Mast Carriage, Chains, and Attachments Maintenance

Inspect, adjust, and lubricate mast carriage, chains, and attachments.

Control Panel Maintenance

Control Panel Cleaning and Inspection

Procedure for cleaning and inspecting the control panel.

Brake and Hydraulic System Checks

Hydraulic Oil Level Check

Procedure for checking and maintaining hydraulic oil levels.

1000 Service Hour Maintenance Tasks

Every 1000 Service Hours or 6 Months

Maintenance tasks for every 1000 hours or 6 months.

2000 Service Hour Maintenance Tasks

Every 2000 Service Hours or Yearly

Maintenance tasks for every 2000 hours or yearly.

Hydraulic and Power Steering System Maintenance

Changing oil and filter element in hydraulic/power steering system.

Hydraulic Oil Check and Change

Hydraulic Oil Check and Change

Procedure for checking and changing hydraulic oil.

Lift Chain Maintenance Procedures

Lift Chains - Test, Check, Adjust

Covers testing, checking, and adjusting lift chains.

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