Maintenance Section
90
Maintenance Intervals
NOTICE
Never exceed the Maintenance Intervals specified
in the manual. Defects and/or damage to the
important functional components may be resulted in.
NOTICE
All maintenance and repair, except every 10 service
hours or daily, on the lift truck must be performed
by qualified and authorized personnel only.
NOTICE
Careless disposal of waste oil can harm the
environment and can be dangerous to persons.
Always dispose of waste oil to an authorized
personnel only.
When Required
Self Diagnostics - Test ............................................91
Compact Display Button..........................................91
Run Time Diagnostic ...............................................92
Carriage Roller Extrusion – Adjust .........................95
Power Modules – Discharge ...................................96
Fuses - Replace .......................................................98
Seat - Lubricate .......................................................98
Wheel Bolts - Check for Tightness .........................99
Parking Brake – Test after Emergency Switch
(Option) Stop ............................................................99
Drive Axle Gear Boxes ......................................... 100
Greasing Point ...................................................... 101
Every 10 Service Hours or Daily
Walk - Around Inspection (Inspect) ..................... 102
Mast Channels - Lubricate ................................... 104
Battery - Check, Exchange, Change ................... 104
Indicator - Check................................................... 106
Tires and Wheels - Inspect .................................. 107
First 50 - 100 Service Hours or a Week
Drive Axle Oil – Change ....................................... 108
Every 500 Service Hours or 3 Months
Tilt Cylinders.......................................................... 109
Cylinder Rod Extension - Adjust .......................... 110
Crosshead Rollers - Check .................................. 110
Mast Carriage, Chains and Attachments - Inspect,
Adjust, Lubricate ................................................... 111
Mast Hinge Pins - Lubricate ................................. 112
Drive Axle Oil - Change ........................................ 112
Steering Mechanism - Lubricate .......................... 112
Steer Angle Switches - Check, Clean ................. 112
Overhead Guard - Inspect .................................... 113
Direction Control forward/reverse Switch- Check
............................................................................... 113
Control Panel - Clean, Inspect ............................. 114
Parking Brake - Test ............................................. 116
Hydraulic Oil Level – Check ................................. 116
Every 1000 Service Hours or 6 Months
Air Breather - Change ........................................... 117
Drive and Pump Motor - Clean, Inspect .............. 117
Tires and Wheels - Inspect, Check...................... 119
Lift Chains - Test, Check, Adjust ......................... 120
Hydraulic Return Filter - Change ......................... 122
Every 2000 Service Hours or Yearly
Hydraulic, Power Steering System ...................... 123
Steer Wheel Bearings - Reassemble .................. 124
Fork - Inspect ........................................................ 126
Hydraulic Oil - Check, Change............................. 128
Environment Protection
Environment Protection ........................................ 129