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Doosan DL220-5 User Manual

Doosan DL220-5
60 pages
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Stage IV
DL200-5 | DL200TC-5 | DL220-5 | DL250-5 | DL250TC-5 | DL280-5
DL300-5 | DL350-5 | DL420-5 | DL420CVT-5 | DL450-5 | DL550-5 | DL580-5
Wheel Loader
Quick Start Manual
This document is not a replacement for the operations manual.
Please read the Operation and Maintenance Manual provided with
the machine for installation, operating and safety information.
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Doosan DL220-5 Specifications

General IconGeneral
BrandDoosan
ModelDL220-5
CategoryFront End Loaders
LanguageEnglish

Summary

Safety Messages and Signal Words

DANGER Signal Word Explanation

Signal word for imminently hazardous situations leading to serious injury or death.

WARNING Signal Word Explanation

Signal word for potentially hazardous situations leading to serious injury or death.

CAUTION Signal Word Explanation

Signal word for potentially hazardous situations leading to minor or moderate injury.

IMPORTANT Signal Word Explanation

Signal word for procedures to prevent machine damage.

Personal Protective Equipment (PPE)

PPE Requirements

Essential protective gear for safe operation and preventing injury.

Machine Access Safety

Preventing Serious Injury or Death

Guidelines to prevent serious injury or death when accessing the machine.

Safety Signs and Instructions

DANGER: Seat Belt Usage

Always fasten your safety seat belt to prevent serious injury or death.

DANGER: Lift Arm Safety

Avoid areas under lifted lift arms to prevent serious injury or death.

Diesel Exhaust Fluid and Fuel Guidelines

Fuel and Fluid Requirements

Guidelines for using correct fuel and AdBlue for machine operation.

Main Check Points and Maintenance Schedule

Daily Maintenance (Every 10 Hours)

List of daily checks required every 10 hours of operation.

Weekly Maintenance (Every 50 Hours)

List of weekly checks required every 50 hours of operation.

Operator Station - Front Console Overview

Primary Driving Controls

Key controls for machine operation: braking, steering, direction, and speed.

Information Displays

Central display showing operational data, warnings, and system status.

Operator Station - Dashboard Indicators

Primary Dashboard Displays

Key indicators showing machine speed and comprehensive operational data.

Critical Warning Indicators

Alerts for critical system issues requiring immediate attention or service.

Operator Station - LCD Screen Information

Engine and Fluid Gauges

Monitors engine speed, coolant temp, oil temp, fuel, and DEF levels.

Operator Station - LCD Screen Details

Fuel and Fluid Level Displays

Displays current fuel level and Diesel Exhaust Fluid (AdBlue) level.

Transmission and Engine Status

Shows transmission gear, engine speed, and temperature gauges.

Front Console Touch Pad Functions

Lift Arm Position Controls

Controls for setting and recalling lift arm positions and suspension.

DL420CVT-5 Front Console Touch Pad

Lift Arm and Bucket Controls

Controls for lift arm positions, suspension, and bucket return to dig.

Differential Lock Control

Button to activate or deactivate the hydraulic differential lock.

Front Console Touch Pad for Other Models

Lift Arm and Bucket Function Controls

Controls for lift arm positions, suspension, and bucket return to dig.

Transmission Clutch Cut Off Control

Touch button to enable or disable transmission clutch cut off.

Differential Lock and Torque Converter Controls

Buttons to manage hydraulic differential lock and torque converter lock-up.

Steering Column Lever Functions

Transmission Lever Controls

Lever controls forward, neutral, reverse, and gear shifting.

DL420CVT-5 Steering Column Lever Functions

DL420CVT-5 Transmission Lever

Lever controls forward, neutral, reverse, and gear shifting.

Steering Column Lever Functions for Other Models

Transmission Lever Operation

Lever controls forward, neutral, reverse, and gear shifting.

Side Console Layout and Controls

Primary Operation Controls

Key controls for starting engine, engaging brake, and operating arm/bucket/direction.

Multifunction Joystick Operation

Multifunction Joystick - FNR Engagement

Joystick FNR Control Engagement

Detailed steps for engaging and using the joystick's FNR control.

Multifunction Joystick for Other Models

Electric Steering System

Electric Steering Activation and Controls

Button to activate electric steering, FNR switch, kick-down, and joystick.

Electric Steering with Joystick - FNR Operation

Right Console Touch Pad for Other Models

Safety Electric Steering Test

Initiates a test of the safety electric steering system.

Lift Arm Positions Memory

Automatic Stop & Float Position

Sets and uses automatic stop and float positions for the lift arm.

Bucket Function - Return to Dig

Transmission Clutch Cut Off (ICCO)

Brake Pedal Inching Function

Inching Functionality

How the brake pedal performs inching and hydraulic cut-off.

Braking Functionality

How the brake pedal performs braking.

Lift Arm Suspension (L.I.S.) System

Configuring Lift Arm Suspension (L.I.S.)

Torque Converter Locking – Lock-Up

Front Differential Lock - H.D.L.

Power Modes Management

Power Modes Management for DL300-5/DL350-5

Power Modes Management for DL420CVT-5

Power Modes Management for Other Models

Power-Up Functionality

Traction Modes and Variable Speed Control

Transmission Modes Management - Speed Limits

Transmission Modes Management - Creep Setting

Creep Mode Configuration

Configures creep mode for powershift transmission driving attitude.

Creep Mode Speed Setting

Sets target speed ranges for creep mode.

Cold Start Procedures

Procedure for Very Cold Temperatures (< -2°C)

Procedure for starting the machine in very cold conditions.

Operation in Cold Temperatures (-2°C to 10°C)

Operating the machine in limited drive mode in cold temperatures.

Transmission Modes Management for Other Models

Reversing Fan System

Setting Automatic Fan Reversing Frequency

Setting the interval for the automatic reversing fan.

Auto Shut-Off Function

Auto Shut-Off Activation Conditions

Specifies conditions required for automatic engine shut-off.

Configuring Auto Shut-Off Time

Steps to configure the time interval for automatic engine shut-off.

Safety Electric Steering System

Manual Test Procedure for Safety Steering

Procedure for manually testing the emergency steering system.

Automatic Test Procedure for Safety Steering

How the system automatically tests emergency steering.

On-Board Computer - Machine Configuration Menu

Fan Reversing and L.I.S. Speed Settings

Settings for fan reversing frequency and L.I.S. activation speed.

Auto Shut-Off and Idle Settings

Configuration for automatic engine shut-off and auto idle.

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