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Doosan DX190W - User Manual

Doosan DX190W
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Copyright Doosan 2006K1024512E Operation and Maintenance Manual
DOOSAN reserves the right to improve our products in a continuing process to provide the best possible product
to the market place. These improvements can be implemented at any time with no obligation to change materials
on previously sold products. It is recommended that consumers periodically contact their distributors for recent
documentation on purchased equipment.
This documentation may include attachments and optional equipment that is not available in your machine's
package. Please call your distributor for additional items that you may require.
Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and
may vary from the actual item.
Operation and Maintenance Manual
K1024512E
Serial Number 5001 and Up
September 2006
DX190W

Table of Contents

Questions and Answers

  • O
    omar87Jul 29, 2025
    Why does the starter not operate on my Doosan DX190W?
    • S
      Steven LarsonJul 29, 2025
      If the starter on your Doosan Excavators does not operate, several factors could be responsible. It might be due to low battery power, so try charging the battery. Check for poor terminal contact and clean and tighten the connections. Other potential causes include a starter switch failure (replace the switch), a starter relay failure (replace the relay), a starter control failure (replace the controller), a faulty wiring harness (replace the harness), a battery relay failure (replace the relay), or a blown fuse (replace the fuse).
  • M
    Michelle MontesAug 2, 2025
    Why is the engine running hot on my Doosan DX190W?
    • S
      Stephen RobertsonAug 2, 2025
      If the engine of your Doosan Excavators runs hot, it could be due to several reasons. Check if the coolant level is low and add coolant if necessary. A faulty thermostat or radiator cap could also be the cause, so consider replacing them. The radiator core or oil cooler core might be plugged, requiring cleaning. Inspect the fan belt for looseness or damage, and tighten or replace it as needed. Lastly, a faulty temperature sensor could be the culprit, so replace the sensor if necessary.
  • C
    Chad WallaceAug 8, 2025
    What to do if the starter engages, but the engine does not start on my Doosan DX190W?
    • R
      rfletcherAug 8, 2025
      If the starter engages but the engine doesn't start on your Doosan Excavators, consider these potential causes: the fuel may have gelled due to cold weather, in which case you should replace the fuel. The fuel filters might be clogged, so replace them. There could be water or dirt in the fuel system, requiring you to clean the system and add new fuel. Alternatively, there might be air in the fuel system, so purge the air from the system. For engine stop control failure or injection pump issues, it is recommended to contact your DOOSAN dealer. You can also check for engine stop relay failure (replace the relay) or a blown fuse (replace the fuse).
  • G
    Gary NelsonAug 12, 2025
    Why does my Doosan DX190W engine have poor power?
    • E
      Eric BarnesAug 12, 2025
      If your Doosan Excavators engine has poor power, several factors could be responsible. The air intake system may be clogged, so clean the system and replace the filter. Clogged or dirty fuel injectors can also cause this issue, so clean the injectors. Check if the fuel filters are clogged and replace them if necessary. Additionally, the engine speed control cable might be out of adjustment, requiring readjustment. For injection pump issues, it is recommended to contact your DOOSAN dealer. Finally, faulty valve backlash could be the cause, so adjust the backlash.
  • J
    Jennifer RamirezAug 18, 2025
    What causes the engine to knock, run unevenly, or surge in my Doosan DX190W?
    • J
      Julia Roberts DVMAug 18, 2025
      If the engine of your Doosan Excavators knocks, runs unevenly, or surges, it could be due to several reasons. Low engine oil could be the problem, so refill it. A clogged air intake system can also cause these issues, so clean the system and replace the filter. A clogged fuel filter should be replaced. Water or dirt in the fuel system requires cleaning the system and adding new fuel. Lastly, clogged or dirty fuel injectors might be the cause, so clean the injectors. For injection pump issues, it is recommended to contact your DOOSAN dealer.
  • J
    Jamie CummingsAug 22, 2025
    What to do if the engine starts, runs only at low speed or shuts down on my Doosan DX190W?
    • K
      Kevin BrownAug 23, 2025
      If the engine on your Doosan Excavators starts but only runs at low speed or shuts down, several factors could be the cause. The engine oil viscosity might be incorrect, so change the oil. Clogged or dirty fuel injectors can also cause this issue, so clean the injectors. Additionally, check if the fuel filters are clogged and replace them if necessary.

Summary

Safety

TO THE OPERATOR OF A EXCAVATOR

Essential advice for excavator operators regarding responsibility and actions.

Location of Safety Labels

Identifies the placement and importance of warning signs on the machine.

Summary of Safety Precautions for Lifting in Digging Mode

Key safety measures for safe lifting operations in digging mode.

General Hazard Information

Outlines general safety rules, features, and precautions for operating the machine.

Precautions When Handling Fluids at High Temperature

Safe procedures for handling hot fluids to prevent burns and injuries.

Protection from Falling or Flying Objects

Measures to protect the operator's cabin from falling or flying objects.

Attachment Precautions

Guidelines for using and installing optional attachment kits safely.

Emergency Exit

Information on the location and use of the emergency glass breaking tool.

Operating Controls

Component Locations

Identifies and labels various major components of the excavator.

Operators Area Overview

Details the layout and components within the operator's cabin.

Key Control Switches and Panels

Explains the function and location of essential control switches and panels.

Instrument Panel Functions

Describes the gauges, indicators, and display functions on the instrument panel.

Mode Selector Buttons

Explains how to select power, trenching, auto idle, and flow control modes.

Steering Console Operation

Details the functions of the steering wheel controls, including wipers and lights.

Operation

Initial Excavator Handling

Steps for handling a new excavator during its initial break-in period.

Engine Starting and Stopping Procedures

Detailed steps for safely starting and shutting down the engine, including checks.

Travel Instructions and Precautions

Guidelines and warnings for traveling on roads and work sites, including slopes.

Parking and Towing Procedures

Safe methods for parking the excavator and procedures for towing.

Attachment Operation and Adjustments

Covers hydraulic breaker operation, pump flow adjustment, and pedal valve functions.

Unusual Operating Conditions

Precautions for operating the machine in extreme cold, heat, dusty, or wet environments.

Inspection, Maintenance and Adjustment

Preventive Maintenance Procedures

Outlines routine maintenance and inspections for optimal machine condition.

Product and Component Identification

Locates and lists product identification and serial numbers for warranty and service.

Lubrication and Service Recommendations

Provides tables for recommended lubricants and service intervals based on operating hours.

Maintenance Intervals and Service Schedules

Details specific maintenance tasks required at different operating hour intervals.

Component-Specific Maintenance

Covers checks and services for various components like tires, filters, and fluids.

Special Condition Maintenance

Maintenance guidelines for operating in extreme environments like mud, dust, or cold.

Transportation

Obey Local Regulations

Emphasizes compliance with local laws for transporting heavy equipment.

Loading and Unloading Procedures

Critical safety steps for safely loading and unloading the machine onto a trailer.

Short Distance Self-Powered Travel

Instructions for moving the machine short distances under its own power.

Trailer Loading;Unloading Procedures

Detailed steps for safely loading and unloading the excavator onto a trailer.

Troubleshooting

ENGINE Problems and Solutions

Common engine issues, their causes, and remedies for troubleshooting.

HYDRAULIC SYSTEM Problems and Solutions

Identifies hydraulic system problems, causes, and recommended solutions.

SWING SYSTEM Problems and Solutions

Troubleshooting guide for swing system issues and their potential causes.

ELECTRICAL SYSTEM Problems and Solutions

Addresses common electrical system problems, causes, and remedies.

TRAVEL SYSTEM Problems and Solutions

Guides users through troubleshooting travel system malfunctions.

STEERING Problems and Solutions

Diagnoses and resolves issues related to steering system performance.

BRAKES Problems and Solutions

Troubleshooting steps for brake system failures and malfunctions.

SPECIFICATION

General Specifications

Provides key metric and english specifications for the excavator.

Overall Dimensions

Details various measurements of the machine for different boom and arm configurations.

Working Range

Illustrates and quantifies the machine's operational reach and depth capabilities.

Doosan DX190W Specifications

General IconGeneral
BrandDoosan
ModelDX190W
CategoryExcavators
LanguageEnglish

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