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Doosan DX190W User Manual

Doosan DX190W
315 pages
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Copyright Doosan 2006K1024512E Operation and Maintenance Manual
DOOSAN reserves the right to improve our products in a continuing process to provide the best possible product
to the market place. These improvements can be implemented at any time with no obligation to change materials
on previously sold products. It is recommended that consumers periodically contact their distributors for recent
documentation on purchased equipment.
This documentation may include attachments and optional equipment that is not available in your machine's
package. Please call your distributor for additional items that you may require.
Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and
may vary from the actual item.
Operation and Maintenance Manual
K1024512E
Serial Number 5001 and Up
September 2006
DX190W

Table of Contents

Questions and Answers:

Doosan DX190W Specifications

General IconGeneral
BrandDoosan
ModelDX190W
CategoryExcavators
LanguageEnglish

Summary

Safety

TO THE OPERATOR OF A EXCAVATOR

Essential advice for excavator operators regarding responsibility and actions.

Location of Safety Labels

Identifies the placement and importance of warning signs on the machine.

Summary of Safety Precautions for Lifting in Digging Mode

Key safety measures for safe lifting operations in digging mode.

General Hazard Information

Outlines general safety rules, features, and precautions for operating the machine.

Precautions When Handling Fluids at High Temperature

Safe procedures for handling hot fluids to prevent burns and injuries.

Protection from Falling or Flying Objects

Measures to protect the operator's cabin from falling or flying objects.

Attachment Precautions

Guidelines for using and installing optional attachment kits safely.

Emergency Exit

Information on the location and use of the emergency glass breaking tool.

Operating Controls

Component Locations

Identifies and labels various major components of the excavator.

Operator's Area Overview

Details the layout and components within the operator's cabin.

Key Control Switches and Panels

Explains the function and location of essential control switches and panels.

Instrument Panel Functions

Describes the gauges, indicators, and display functions on the instrument panel.

Mode Selector Buttons

Explains how to select power, trenching, auto idle, and flow control modes.

Steering Console Operation

Details the functions of the steering wheel controls, including wipers and lights.

Operation

Initial Excavator Handling

Steps for handling a new excavator during its initial break-in period.

Engine Starting and Stopping Procedures

Detailed steps for safely starting and shutting down the engine, including checks.

Travel Instructions and Precautions

Guidelines and warnings for traveling on roads and work sites, including slopes.

Parking and Towing Procedures

Safe methods for parking the excavator and procedures for towing.

Attachment Operation and Adjustments

Covers hydraulic breaker operation, pump flow adjustment, and pedal valve functions.

Unusual Operating Conditions

Precautions for operating the machine in extreme cold, heat, dusty, or wet environments.

Inspection, Maintenance and Adjustment

Preventive Maintenance Procedures

Outlines routine maintenance and inspections for optimal machine condition.

Product and Component Identification

Locates and lists product identification and serial numbers for warranty and service.

Lubrication and Service Recommendations

Provides tables for recommended lubricants and service intervals based on operating hours.

Maintenance Intervals and Service Schedules

Details specific maintenance tasks required at different operating hour intervals.

Component-Specific Maintenance

Covers checks and services for various components like tires, filters, and fluids.

Special Condition Maintenance

Maintenance guidelines for operating in extreme environments like mud, dust, or cold.

Transportation

Obey Local Regulations

Emphasizes compliance with local laws for transporting heavy equipment.

Loading and Unloading Procedures

Critical safety steps for safely loading and unloading the machine onto a trailer.

Short Distance Self-Powered Travel

Instructions for moving the machine short distances under its own power.

Trailer Loading/Unloading Procedures

Detailed steps for safely loading and unloading the excavator onto a trailer.

Troubleshooting

ENGINE Problems and Solutions

Common engine issues, their causes, and remedies for troubleshooting.

HYDRAULIC SYSTEM Problems and Solutions

Identifies hydraulic system problems, causes, and recommended solutions.

SWING SYSTEM Problems and Solutions

Troubleshooting guide for swing system issues and their potential causes.

ELECTRICAL SYSTEM Problems and Solutions

Addresses common electrical system problems, causes, and remedies.

TRAVEL SYSTEM Problems and Solutions

Guides users through troubleshooting travel system malfunctions.

STEERING Problems and Solutions

Diagnoses and resolves issues related to steering system performance.

BRAKES Problems and Solutions

Troubleshooting steps for brake system failures and malfunctions.

SPECIFICATION

General Specifications

Provides key metric and english specifications for the excavator.

Overall Dimensions

Details various measurements of the machine for different boom and arm configurations.

Working Range

Illustrates and quantifies the machine's operational reach and depth capabilities.

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