DRAGONFIRE 07-1900 User Manual

R
eadyForce Ranger XP 900 Doors
Part # 07-1900 ReadyForce Ranger XP 900 Doors Black
C
ongratulations on your purchase of the DragonFire HiBoy Ranger XP 900 Doors. The Ranger has long
been a great ride for work and play so we have designed doors to fit both applications. Easy to use and
install, these doors are off road tough with tons of style! Stay Locked & Secured with DragonFire!
*
Door graphics are available and sold separately - http://www.dragonfireracing.com/category/12/doors-graphics
*This product does not offer side protection
*Door must be properly latched and locked prior to operation of vehicle
*Do not use if there is any sign of damage or fatigue
Disclaimer
Off road activities can be hazardous and could lead to injury, dismemberment, paralysis and
death. No warranty of representation is made as to the products ability to protect the user from
any injury or death. The user assumes that risk. The acceptance and /or use of this
merchandise purchased from DragonFire by the customer hereby shall release DragonFire
from any and all liability pertaining to the use of such merchandise.
Step 1: Place vehicle on flat level surface.
Place gear shifter in park and remove key.
Step 2: Remove safety nets and rear cab
corner covers. If you choose to you may also
remove the hip bars. The top two bolts on
the hip bar will be used to mount door hinge
plate. (See Figure A) After netting is
removed, reinstall cab corners.
Tools Required
T40 Torx Bit
13mm Socket
10mm Wrench
Flat Screw Driver
3/8” Drill Bit
7/32” Allen Wrench
DragonFire Racing
3191 N. Washington St. Suite 2
Chandler, AZ 85225
1 (800) 708-9803
WWW.DRAGONFIRERACING.COM
Dragonfire Racing

DRAGONFIRE 07-1900 Specifications

General

Part Number	07-1900
Category	Automobile Accessories
Compatibility	Universal
Color	Black
Warranty	Limited

Summary

Installation Guide for ReadyForce Ranger XP 900 Doors

Safety Warnings and Disclaimer

Key safety warnings regarding side protection and vehicle operation, plus a product liability disclaimer for off-road use.

Tools Required for Installation

Lists the specific tools needed for the door installation process, including various bits and wrenches.

Step-by-Step Installation Procedure

Initial Vehicle Preparation

Prepare the vehicle by placing it on a level surface and securing the shifter and key.

Removing Existing Components

Remove safety nets, rear cab corner covers, and potentially hip bars for hinge plate mounting.

A-Pillar Bolt and Pushpin Removal

Remove specific bolts and pushpins from the 'A' pillar, noting which ones will be reused.

U-Nut Relocation and Hole Enlargement

Relocate a U-Nut and enlarge a specific hole using a drill bit for mounting purposes.

Installing New U-Nut

Install the new supplied U-Nut behind plastics in the previously drilled hole.

Installing Support Rail

Insert the plastic supplied support rail between plastic layers, ensuring alignment.

Installing Striker Pin and Hardware

Install the striker pin and re-install previously removed factory hardware.

Accessing Torx Head Bolts

Slide the seat forward to access the Torx head bolt on the outside corner behind the seat.

Positioning Door Hinge

Place the door hinge into position, aligning the hinge plate with specific bolt holes.

Mounting Hinge Plate Hardware

Install retained hardware into the lower corner and upper mounting holes of the door hinge plate.

Mid Mount Hole Installation

Place a spacer and washer behind the mid mount hole in the hinge plate.

Hinge Pin Preparation and Door Attachment

Apply anti-seize to hinge pins, place brass washers, and secure the door to the hinge pins.

Latch Adjustment and Alignment

Loosen retaining bolts on the latch using an Allen wrench to adjust alignment with the striker pin.

Installing Rubber Bump Stop

Install the supplied rubber bump stop at the bottom corner of the plastics in line with the door frame.

Final Hinge Hardware Tightening

Shut the door to ensure frame alignment before tightening all hinge hardware.