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Duluth Forge FDF300R - User Manual

Duluth Forge FDF300R
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VENT-FREE GAS FIREPLACE
INSERT
OWNER’S OPERATION AND
INSTALLATION MANUAL
MODEL FDF300R
SKU #170032
PFS
®
US
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing
property damage, personal injury or loss of life.
Do not store or use gasoline or other ammable va-
pors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
Immediately call your gas supplier from a neighbors
phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier, call the re
department.
Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
WARNING: This appliance is equipped for Natural and
Propane gas. Field conversion is not permitted other than
between natural or propane gases.
This insert can be used in the mantel and
replace systems CM300-1
Questions, problems, missing parts? Before returning to your retailer, call
our customer service department at 1-855-607-6557, 8:00 am - 4:30 pm EST,
Monday through Friday or email info@factorybuysdirect.com

Questions and Answers

Summary

Safety Precautions

Carbon Monoxide Poisoning Dangers

Details the symptoms and risks of carbon monoxide poisoning, emphasizing immediate action for safety.

Gas Type Information

Explains that natural and propane/LP gases are odorless and rely on added odorants for leak detection.

Product Specifications

Natural Gas Specifications

Outlines technical details for natural gas, including input rating and pressure.

Propane Gas Specifications

Details technical specifications for propane/LP gas, including input and pressure.

Qualified Installing Agency Requirements

Product Features Overview

Safety Pilot System (ODS)

Describes the Oxygen Depletion Sensing safety shutoff system for preventing operation with insufficient air.

Piezo Ignition System

Details the electronic piezo ignition system that uses one AAA battery for operation.

Thermostatic Control Function

Explains how the thermostat automatically cycles the burner to maintain a set room temperature.

Dual Gas Compatibility

Notes the heater's capability to operate on either Propane/LP or Natural gas.

Local Codes and Standards

Unpacking Instructions

Product Identification Diagram

Water Vapor from Unvented Heaters

Air for Combustion and Ventilation

Ventilation Air from Inside Building

Provides methods for supplying fresh air from adjoining unconfined spaces for combustion.

Ventilation Air from Outdoors

Details how to supply fresh air directly from outdoors using grills or ducts.

Installation Procedures

General Installation Warnings

Critical safety warnings regarding placement, clearances, and flammable materials.

Gas Type Verification

Ensures the gas supply type matches the heater's configuration.

Electrical Supply Connection

Requirements for connecting the 120V electrical outlet and remote receiver power.

Clearances to Combustibles

Specifies minimum safe clearances from the heater to walls and ceiling.

Gas Selection and Connection

Instructions for selecting the correct gas type and connecting it to the appliance.

Connecting to Gas Supply

Detailed guidelines and warnings for safely connecting the gas supply line.

Checking Gas Connections

Procedures for testing all gas piping and connections for leaks.

Installing Logs

Step-by-step instructions for correctly positioning the logs on the burner.

Installing Batteries

Guide for inserting batteries into the ignitor, remote control, and receiver.

Operation Guide

Safety Before Lighting

Essential safety precautions and checks required before lighting the pilot.

Action If Gas Is Smelled

Emergency procedures to follow immediately if a gas leak is detected.

Lighting Instructions

Step-by-step guide for safely lighting the pilot and main burner.

Thermostat Control Operation

How to set and use the thermostat for automatic room temperature control.

Remote Control System

Overview of the remote system, including programming, settings, and operation.

Inspecting Burners

Pilot Flame Pattern Check

Guidance on identifying correct and incorrect pilot flame patterns.

Burner Flame Pattern Check

How to recognize correct and incorrect burner flame patterns for optimal performance.

Burner Primary Air Holes

Information on the importance of clean primary air holes for preventing soot.

Care and Maintenance

Main Burner Cleaning

Instructions for inspecting and cleaning main burner flame holes to prevent sooting.

Pilot Air Inlet Hole Cleaning

Procedure for cleaning the pilot air inlet hole and pilot assembly.

ODS and Pilot Cleaning

Methods for cleaning the Oxygen Depletion Sensor (ODS) and pilot assembly.

Cabinet Cleaning Procedures

Instructions for cleaning the interior and exterior surfaces of the heater cabinet.

Log Maintenance and Replacement

Guidelines for handling, cleaning, and replacing logs if broken or chipped.

Electrical Connections

Electrical Connection Requirements

Details on connecting the stove to a 120V power source and grounding.

Grounding Instructions

Proper grounding procedures for electrical safety of the appliance.

Electrical Wiring Guidelines

Rules and recommendations for electrical re-wiring and component replacement.

Troubleshooting Common Issues

Gas Pressure Issues

Diagnosing and resolving problems related to gas pressure affecting pilot ignition.

Ignitor and Pilot Flame Problems

Solutions for issues with ignitor spark and pilot flame not staying lit.

Burner Ignition and Flame Issues

Troubleshooting delayed ignition, backfiring, and incorrect burner flame.

Odor, Noise, and Residue Issues

Addressing problems like clicking noises, white powder residue, and unwanted odors.

Service Hints for Low Gas Pressure

General tips and troubleshooting guidance for low gas pressure situations.

Technical Service Contact Information

Contact details for customer support regarding installation or technical issues.

Parts Identification

Parts Diagram

An illustrated diagram showing the location of all replaceable parts.

Replaceable Parts List

A list of part numbers, descriptions, and quantities for ordering replacement parts.

Replacement Parts Information

Parts Under Warranty

Procedure for obtaining replacement parts covered under the product warranty.

Parts Not Under Warranty

Instructions on how to order replacement parts not covered by the warranty.

Available Accessories

Equipment Shutoff Valve

Information on the optional equipment shutoff valve accessory.

Optional Fan Kit

Details on the optional fan kit accessory and its settings.

Product Warranty

Keep This Warranty Record

Instructions for retaining warranty documentation for verification.

Factory Limited Warranties

Details on standard and limited warranties for new and reconditioned products.

Terms Common to All Warranties

General terms and conditions applicable to all product warranties.

Duluth Forge FDF300R Specifications

General IconGeneral
Fuel TypeNatural Gas or Liquid Propane
BTU Output30, 000 BTU
FinishBlack
Log MaterialCeramic Fiber
Warranty1 Year Limited
MaterialSteel
Ignition TypeElectronic
TypeVent-free

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