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TABLE OF CONTENTS FOR SECTION ‘J’

SECTION TITLE PAGE NO.

BRAKES

Page J-i

Repair and Service Manual

GENERAL..................................................................................................................J - 1

Fig. 1 Brake System...................................................................................J - 1

ROUTINE MAINTENANCE ........................................................................................J - 1

Fig. 2 Christmas Tree Rivet Removal.........................................................J - 1

Check Brake Fluid.............................................................................................J - 1

Fig. 3 Master Cylinder Fill Line...................................................................J - 2

Brake Cable Adjustment ...................................................................................J - 2

Fig. 4 Cable Adjusting Nut..........................................................................J - 2

Fig. 5 Brake Cable Adjustment...................................................................J - 2

REPLACEMENT OF WEAR ITEMS...........................................................................J - 3

Brake Pad Replacement ...................................................................................J - 3

Fig. 6 Caliper Removal...............................................................................J - 3

Fig. 7 Anti-Rattle Springs ...........................................................................J - 3

Fig. 8 Compress O Ring Side.....................................................................J - 3

Rotor Replacement ...........................................................................................J - 3

Spindle Replacement ........................................................................................J - 4

Brake Pedal Assembly......................................................................................J - 4

Fig. 9 Pedal Cover ...................................................................................J - 4

Fig. 10 Pedal Return Spring .......................................................................J - 4

Fig. 11 Brake Pedal Cable and Return Spring ............................................J - 4

Fig. 12 Rotary Position Sensor...................................................................J - 5

Bell Crank Bushings..........................................................................................J - 5

Fig. 13 Clevis Pin Removal ........................................................................J - 5

Fig. 14 Master Cylinder Bracket .................................................................J - 5

Fig. 15 Bell Crank Bushings .......................................................................J - 6

MASTER CYLINDER REPLACEMENT .....................................................................J - 6

Fig. 16 Clevis Pin Removal ........................................................................J - 6

Fig. 17 Master Cylinder ..............................................................................J - 7

BLEEDING BRAKES.................................................................................................J - 7

Fig. 16 Bleeding Brakes .............................................................................J - 8

E-Z-GO 2Five Electric User Manual

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