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Eaton FM-15E310B-LAS User Manual

Eaton FM-15E310B-LAS
266 pages
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Service Manual
UltraSh
ift PLUS
Automated Transmissions
TRSM0940 EN-US
October 2022
Linehaul Active Shifting (LAS)
Vocational Active Shifting (VAS)
Multipurpose Extreme Performance (MXP)
Multipurpose High Performance (MHP)
Vocational Construction Series (VCS)
Vocational High Performance (VHP)
Vocational Multipurpose Series (VMS)
Vocational Extreme Performance (VXP)

Table of Contents

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Eaton FM-15E310B-LAS Specifications

General IconGeneral
BrandEaton
ModelFM-15E310B-LAS
CategoryMicrophone system
LanguageEnglish

Summary

Warnings & Cautions

How to Use This Manual

Service Repair Procedures Section

Includes Component Identification diagrams and part listings for disassembly, assembly, removal, and installation.

Preventive Maintenance

Inspection Before Transmission Removal

Checklists for inspecting air systems, clutch housing, bearings, lubricant, and fasteners before removal.

Assembly and Disassembly Precautions

Assembly Precautions

Guidelines for ensuring clean interiors, proper bearing installation, gasket usage, and initial lubrication.

Disassembly Precautions

Guidelines for clean workspace, bearing care, input shaft removal, and tool usage during disassembly.

LAS/VAS Auxiliary Section Removal and Disassembly

LAS/VAS Auxiliary Section Removal and Disassembly

Detailed steps for removing and disassembling the LAS/VAS auxiliary section.

LAS/VAS Auxiliary Section Removal

Steps for removing the auxiliary counter shaft bearing covers and the auxiliary section.

LAS/VAS Auxiliary Section Assembly and Installation

Detailed steps for assembling and installing the LAS/VAS auxiliary section.

VCS/VMS Auxiliary Section Removal and Disassembly

VCS/VMS Auxiliary Section Removal and Disassembly – In Chassis

Procedure for removing the auxiliary section with the transmission remaining in the chassis.

VCS/VMS Auxiliary Section Assembly and Installation

Auxiliary Section Assembly

Steps for assembling the auxiliary section, including gear and shaft installation.

MHP/MXP/VHP/VXP Auxiliary Section Removal and Disassembly

Auxiliary Section Removal

Steps for removing the range cylinder cover and auxiliary counter shaft bearing covers.

Auxiliary Section Disassembly

Steps for disassembling the auxiliary section, including range cylinder and splitter cylinder.

MHP/MXP/VHP/VXP Auxiliary Section Assembly and Installation

Auxiliary Mainshaft Assembly

Steps for assembling the auxiliary mainshaft, including gear and washer installation.

Auxiliary Countershaft Assembly and Timing

Procedure for assembling and timing auxiliary countershafts.

MHP/MXP/VHP/VXP Splitter Cylinder

Procedure for disassembling and assembling the MHP/MXP/VHP/VXP splitter cylinder.

Shift Bar Housing

Shift Bar Housing Removal

Steps for removing the shift bar housing from the transmission case.

Shift Bar Housing Installation - Cast Iron

Procedure for installing the shift bar housing on cast iron cases.

Shift Bar Housing Installation - Aluminum

Procedure for installing the shift bar housing on aluminum cases with gasket sealant.

Reverse Switch

Reverse Switch Removal

Steps for removing the reverse switch and checking the reverse pin.

Reverse Switch Installation

Procedure for installing the reverse switch, gasket, and wiring connector.

Electronic Clutch Actuator (ECA)

ECA Removal

Steps for disconnecting battery, connectors, and removing the ECA unit.

ECA Installation

Procedure for installing the ECA into the clutch housing bore and reconnecting.

Low Capacity Inertia Brake (LCIB)

LCIB Removal

Steps for removing the mounting nuts and the LCIB from the input shaft.

LCIB Installation

Procedure for installing the LCIB onto the splined input shaft and tightening retaining nuts.

Release Yoke and Cross-Shaft(s)

Release Yoke and Cross-Shaft(s) Removal

Steps for removing the upper/lower cross-shaft mounting screws, plug, and yoke.

Release Yoke and Cross-Shaft(s) Installation

Procedure for installing cross-shaft bushings, grease seal, and yoke.

Transmission Electronic Control Unit (TECU)

TECU Removal

Steps for disconnecting connectors, removing mounting nuts, bracket, and the TECU assembly.

TECU Installation

Procedure for installing the TECU, retaining bracket, mounting nuts, and reconnecting connectors.

Oil Pump and Lube Tube Installation

VCS/VMS Combination Cylinder

Range Cylinder LAS/VAS Model

MHP/MXP/VHP/VXP Splitter Cylinder

Main Case Disassembly and Lubrication Tube Removal

Oil Leak Inspection Process

Inspect for Oil Leak

Flowchart to determine if an oil leak is a weep or a leak and initial steps.

Gasket/Rear Seal Leak

Procedure for cleaning, filling, and inspecting for leaks using tracer dye.

Inspection Procedure

Bearings Inspection

Check bearings for pitting, discoloration, spalled areas, and clearances. Replace if necessary.

Clutch Greasing Guidelines

Recommended Lubrication

Eaton's recommendations for release bearing lubrication grease type and performance.

Grade Sensor Calibration

ServiceRanger Procedure

Steps for calibrating the grade sensor using ServiceRanger software.

Operator-Triggered Procedure

Procedure for calibrating the grade sensor using vehicle controls.

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