ebm-paps S3G500-ZQ12-90 - User Manual

Operating instructions
S3G500-ZQ12-90
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 6.3 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
31.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
63.2 Nominal data
63.3 Data according to Commission Regulation (EU) 327/2011
63.4 Technical description
73.5 Mounting data
73.6 Transport and storage conditions
73.7 Electromagnetic compatibility
74. CONNECTION AND STARTUP
74.1 Mechanical connection
74.2 Electrical connection
94.3 Connection in terminal box
104.4 Factory settings
114.5 Connection diagram
124.6 Configuration options
134.7 Equivalent circuit diagrams
144.8 Checking connections
144.9 Switching on the device
144.10 Switching off the device
145. INTEGRATED PROTECTIVE FEATURES
146. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
156.1 Warning/status codes
166.2 Cleaning
166.3 Safety inspection
176.4 Disposal
Item no. 57679-5-9970 · ENU · Change 231171 · Approved 2021-09-15 · Page 1 / 17
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary

Safety Regulations and Information

Hazard Levels for Warnings

Explains hazard level symbols (DANGER, WARNING, CAUTION).

Staff Qualifications

Specifies required qualifications for personnel.

Basic Safety Rules

General safety guidelines to be observed.

Voltage

Mentions voltage hazard and precautions.

Electrically Charged Device

Warning about risk of electric shock.

Safety and Protective Features

Discusses protective devices and guards.

Mechanical Movement

Hazards related to rotating parts.

Emissions

Information on sound pressure levels.

Hot Surface

Warning about burn risk from hot housing.

Transporting the Fan

Safety instructions for fan transport.

Electromagnetic Radiation

Potential interference and shielding.

Storage

Guidelines for storing the device.

Intended Use

Intended Use Also Includes

Lists specific applications and conditions for intended use.

Improper Use

Prohibited operations and potential hazards.

Technical Data

Product Drawing

Visual representation with dimensions and part identification.

Nominal Data

Lists key performance and electrical specifications.

Data According to Commission Regulation (EU) 327;2011

Energy efficiency data as per EU regulation.

Technical Description

Details on motor, housing, impeller, and technical features.

Installation Position

Recommended installation orientations.

Mounting Data

Information on screw strength and mounting requirements.

Transport and Storage Conditions

Temperature limits for transport and storage.

Electromagnetic Compatibility

EMC requirements and connection advice.

Connection and Startup

Mechanical Connection

Instructions for physical mounting and handling.

Electrical Connection

Safety warnings and guidelines for electrical hookup.

Supply Connection and Fuses

Recommended fuse sizes and cable cross-sections.

Reactive Currents

Information on reactive currents due to EMC filter.

Residual Current Circuit Breaker (RCCB)

Guidance on using RCDs with the device.

Leakage Current

Notes on leakage current behavior.

Locked-Rotor Protection

Information on starting current limitation.

Connection in Terminal Box

Details on wiring within the terminal box.

Preparing Cables for Connection

Steps for preparing cables, stripping lengths, and strain relief.

Terminal Connection Data

Specifications for cable cross-sections and ferrules.

Connect Cables to Terminals

Instructions and warnings for connecting wires.

Cable Routing

Best practices for routing cables to prevent moisture ingress.

Factory Settings

Default configuration parameters for the device.

Connection Diagram

Function;Assignment

Details the purpose of each terminal and connection.

Configuration Options

Configurable IO

Lists configurable input/output functions and settings.

Equivalent Circuit Diagrams

Hardware

Circuit diagrams for various inputs and outputs.

Checking Connections

Switching on the Device

Integrated Protective Features

Switching off the Device

Maintenance, Malfunctions, Possible Causes and Remedies

Malfunction;Fault

Lists common issues, causes, and remedies.

Warning;Status Codes

Explanation of LED status indicators and flash codes.

Warning Codes

Details specific warning codes and their meanings.

Status Codes

Explains motor status codes indicated by LED pulses.

Cleaning

Procedures for cleaning the fan impeller and housing.

Safety Inspection

Regular checks to ensure safe operation and integrity.

Maintenance Checks

Grouping of specific checks like drainage holes, welds, and bearing noise.

Disposal

Country-Specific Legal Requirements

Observance of local disposal regulations.

Disassembly

Procedures for safe product disassembly.

Component Disposal

Guidelines for recycling and disposing of product components.

ebm-paps S3G500-ZQ12-90 Specifications