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ebm-papst R4E280-AK53-09 - User Manual

ebm-papst R4E280-AK53-09
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Operating instructions
R4E280-AK53-09
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Mechanical movement
21.7 Emissions
21.8 Hot surface
21.9 Transport
21.10 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Technical description
53.4 Mounting data
53.5 Transport and storage conditions
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
64.3 Connecting the cables
84.4 Connection diagram
94.5 Checking connections
94.6 Switching on the device
94.7 Switching off the device
95. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
105.1 Cleaning
105.2 Safety inspection
105.3 Disposal
Item no. 15563-5-9970 · ENU · Change 89555 · Approved 2016-09-28 · Page 1 / 10
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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Overview

This document outlines the operating instructions for an ebm-papst device, specifically a built-in fan designed for conveying air. It emphasizes safety, proper installation, and maintenance to ensure reliable operation and a long service life.

Function Description

The device is primarily designed as a built-in component for air conveyance, operating within specified technical parameters. It functions by moving air, and its operation is contingent on being properly integrated into a larger system. The fan utilizes an impeller, which rotates to generate airflow. The motor is equipped with thermal overload protectors (TOP) to prevent overheating and damage. The device supports variable speed control, although specific considerations are necessary when using transformers, electronic voltage regulators, or variable frequency drives to avoid potential issues like current overshoots, noise, vibration, and bearing damage.

Usage Features

The fan is intended for use in environments with ambient air pressure between 800 mbar and 1050 mbar, and within a defined ambient temperature range. It must always be operated with all protective devices in place and in accordance with the provided instructions. Proper mechanical connection involves careful handling during unpacking to avoid damage from shocks or vibrations. The device should be securely positioned and fastened, ensuring it is not subjected to strain. Electrical connection requires adherence to specific guidelines, including checking nameplate data against connection data, verifying motor run capacitor information (if applicable), and ensuring the power supply matches the device voltage. Only cables designed for the indicated current level and with appropriate cross-sections should be used. A protective earth connection is mandatory and must be verified. The device is a built-in component without a disconnecting switch, so it must be connected to circuits that can be switched off with an all-pole disconnection switch. When working on the device, the system/machine must be secured to prevent accidental restarts. The thermal overload protector must be correctly connected to the control circuit to ensure proper motor protection and maintain warranty validity. The device has external leads, and cables should be connected according to the application, with the protective earth connected first.

Maintenance Features

Regular maintenance is crucial for the device's longevity and safe operation. This includes periodic safety inspections of the electrical equipment and immediate replacement of loose connections or defective cables. When cleaning, it is important to avoid water jets, high-pressure cleaners, acidic, alkaline, or solvent-based cleaning agents, and pointed or sharp-edged objects to prevent damage. Inspections should cover the intactness of contact protection covers, damage to blades and housing, fastening of cables, fastening of the protective earth terminal, insulation of cables for damage, impeller wear/deposits/corrosion, abnormal bearing noise, and vibration. These checks should be performed at least every six months, with recommended actions ranging from repair or replacement of parts to cleaning the impeller or replacing the device entirely. For vibration, the maximum permissible severity must not exceed 3.5 mm/s and should be checked every six months at the motor mount. If the device is out of use for an extended period, such as during storage, it is recommended to switch it on for at least two hours to allow any condensation to evaporate and to move the bearings. In case of malfunctions, the document provides a troubleshooting guide with possible causes and remedies, such as cleaning the device for imbalance, removing mechanical blockages, checking line voltage, correcting faulty connections, and addressing motor overtemperature issues by reducing ambient temperature or improving cooling. Any repairs should not be performed by the user; instead, the device should be sent to ebm-papst for repair or replacement. Disassembly for disposal must be performed by qualified personnel, with components separated into categories like steel, copper, aluminum, plastics, and electronic scrap for recycling, adhering to country-specific legal requirements and disposal standards.

ebm-papst R4E280-AK53-09 Specifications

General IconGeneral
Manufacturerebm-papst
Model NumberR4E280-AK53-09
CategoryFan
TypeAxial Fan
Voltage230 V
Frequency50/60 Hz
Impeller MaterialPlastic
Protection ClassIP54
Dimensions280 mm

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