To Next PageTo Next Page
Need help?Do you have a question about the ebm-papst R4E200-AD03-09 and is the answer not in the manual?
Defines hazard levels (DANGER, WARNING, CAUTION, NOTE) used for safety indications.
States that only qualified, trained personnel should operate, maintain, or install the device.
Warns about electrical hazards, checking connections, and replacing defective cables.
Details the necessity of protective devices and securing the unit against injury.
Warns about hazards from rotating parts and the need for securing the device.
Crucial safety instructions for electrical hookup, emphasizing protective earth connection.
Periodic checks, inspection methods, frequency, and actions for device safety.
This document outlines the operating instructions for an ebm-papst device, providing comprehensive guidance on its function, intended use, safety protocols, connection, startup, and maintenance. The device is designed as a built-in component for conveying air, and adherence to these instructions is crucial for safe and efficient operation.
The device's primary function is to convey air, operating as a built-in component within a larger system. It is designed for continuous operation (S1 mode) and features a motor with basic insulation, protected by a thermal overload protector (TOP) in the winding. The impeller, made of sheet steel, rotates clockwise when viewed toward the rotor, facilitating air movement. The motor itself has a painted black rotor surface and is equipped with ball bearings for smooth operation. The device is rated for a specific degree of protection (IP44), which is dependent on its installation and position. It also includes provisions for condensation drainage, located on the rotor side, to prevent moisture buildup. The electrical connection includes external leads, with a protective earth (PE) connection being paramount for safety. The device is designed to be integrated into circuits that can be switched off with an all-pole disconnection switch, ensuring safety during maintenance or in case of malfunction.
The device is intended for use solely outside of the EU, conveying air at ambient pressures between 800 mbar and 1050 mbar, and within specified ambient temperature ranges. It must always be operated with all protective devices in place and in accordance with the provided instructions. Proper mechanical connection is essential, requiring secure fastening to a substructure without subjecting the fan to excessive force or vibration. If connected to air ducts, vibration isolation elements such as compensators should be used. Electrical connection requires careful attention to ensure the power supply matches the device's voltage and that appropriate cables are used. The protective earth must be connected first, and its integrity checked regularly. For speed control, it is important to note that current overshoots may occur with transformers or electronic voltage regulators, potentially leading to noise, vibration, and bearing damage. If a variable frequency drive is used, sinusoidal filters are required to protect the motor from high-voltage transients and harmful bearing currents. The device is not designed for operation in unbalanced states (e.g., due to dirt or ice), resonant operation with severe vibration, or in medical equipment with life-sustaining functions. It should not convey solids, abrasive particles, or highly corrosive air unless specifically designed for such conditions. Operation near flammable materials or in explosive atmospheres is prohibited.
Regular maintenance and safety inspections are crucial for the device's longevity and safe operation. Users are explicitly instructed not to perform any repairs themselves but to send the device to ebm-papst for repair or replacement. Before any work on the device, it is imperative to disconnect the voltage at all poles and wait five minutes to allow capacitors to discharge, preventing electric shock. The workplace should be kept clean and tidy to minimize accident risks. Regular checks of the device's electrical equipment, including connections and cables, are recommended, with loose connections and defective cables replaced immediately.
Cleaning the device should be done carefully, avoiding water jets, high-pressure cleaners, acids, alkalis, solvents, or sharp objects, as these can cause damage. A safety inspection should be performed at least every six months, checking the contact protection cover for intactness, the device for damage to blades and housing, the fastening of cables, and the protective earth terminal. The impeller should be inspected for wear, deposits, corrosion, and damage, and cleaned or replaced if necessary. Condensation drainage holes should be checked for clogging and opened if required. Any abnormal bearing noise should be investigated, and the device replaced if necessary.
In case of malfunctions, a troubleshooting guide is provided. For instance, if the impeller is not running smoothly, it could be due to an imbalance in rotating parts, requiring cleaning or replacement. If the motor is not turning, possible causes include mechanical blockage, faulty line voltage, faulty connection, or an activated thermal overload protector. Each issue has a corresponding remedy, such as removing mechanical blockages, restoring power supply, correcting connections, or allowing the motor to cool and rectifying the cause of error.
For devices stored for extended periods, especially in damp environments, it is recommended to start and operate them at full speed for at least two hours once a month to move the bearings and evaporate any condensate.
Disassembly of the product for disposal must be performed by qualified personnel. The product is primarily made of steel, copper, aluminum, and plastic, which should be separated into categories for recycling. Ferrite magnets can be disposed of with normal iron and steel. Electronic components should be disposed of according to proper procedures for electronic scrap. ebm-papst emphasizes environmental protection and resource preservation, adhering to ISO 14001 standards for ecological design and disposal.
General| Manufacturer | ebm-papst |
|---|---|
| Model Number | R4E200-AD03-09 |
| Category | Fan |
| Voltage | 230 V |
| Frequency | 50/60 Hz |
| Phase | 1 |
| Impeller Material | Plastic |
| Protection Class | IP54 |
