EasyManua.ls Logo

ebm-papst R2E280-AF07-09 - User Manual

ebm-papst R2E280-AF07-09
11 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Operating instructions
R2E280-AF07-09
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Technical description
53.4 Mounting data
53.5 Transport and storage conditions
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
74.3 Connecting the cables
84.4 Connection diagram
94.5 Checking connections
94.6 Switching on the device
94.7 Switching off the device
95. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
105.1 Cleaning
105.2 Safety inspection
105.3 Disposal
Item no. 11095-5-9970 · ENU · Change 202174 · Approved 2019-01-03 · Page 1 / 11
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
Question and Answer IconNeed help?

Do you have a question about the ebm-papst R2E280-AF07-09 and is the answer not in the manual?

Summary

SAFETY REGULATIONS AND INFORMATION

Hazard levels for warnings

Explains the meaning of different hazard level indicators used in the manual.

Staff qualifications

Details the necessary qualifications for personnel handling the device.

Basic safety rules

Outlines fundamental safety rules to follow when working with the device.

Voltage

Addresses safety precautions concerning electrical voltage and charged components.

Safety and protective features

Explains the importance of protective devices and their proper functioning.

Electromagnetic radiation

Discusses potential electromagnetic interference and necessary measures.

Mechanical movement

Warns about the risks associated with the device's rotating parts.

Emissions

Covers noise emission levels and protective measures against hearing loss.

Hot surface

Alerts users to the hot motor housing and the risk of burns.

Transport

Provides guidelines for the safe transport of the device.

Storage

Offers recommendations for appropriate storage conditions to maintain device integrity.

INTENDED USE

TECHNICAL DATA

Product drawing

Presents a detailed technical drawing with dimensions and specifications.

Nominal data

Lists the key nominal technical data and specifications of the motor.

Technical description

Details the physical and electrical characteristics of the device.

Mounting data

Provides essential data and recommendations for mounting the device securely.

Transport and storage conditions

Specifies the permitted ambient temperature ranges for transport and storage.

CONNECTION AND STARTUP

Mechanical connection

Details the procedures and precautions for physically connecting the device.

Electrical connection

Outlines the steps and safety measures for making the electrical connections.

Requirements

Lists prerequisites and checks before establishing electrical connections.

Voltage control

Discusses potential issues and considerations with voltage control methods.

Variable frequency drive

Provides guidance on using variable frequency drives with the device.

Connecting the cables

Details how to connect the external leads and cables of the device.

Motor protection

Explains the importance and connection of thermal overload protection for the motor.

Connection diagram

Illustrates the electrical connection diagram for the device.

Checking connections

Lists essential checks to ensure connections are secure and safe.

Switching on the device

Describes the correct procedure for switching on the device after installation.

Switching off the device

Details the steps for safely switching off the device.

MAINTENANCE, MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIES

Cleaning

Provides instructions and warnings regarding the cleaning of the device.

Safety inspection

Outlines a schedule and methods for conducting safety inspections.

Disposal

Offers recommendations for the ecological disposal of the product.

Country-specific legal requirements

Emphasizes the need to observe country-specific legal regulations for disposal.

Disassembly

Describes the procedure and precautions for disassembling the product.

Component disposal

Categorizes components for recycling and provides disposal guidance.

Overview

This document describes the R2E280-AF07-09 device, a built-in component designed for conveying air. It is manufactured by ebm-papst Mulfingen GmbH & Co. KG.

Function Description

The R2E280-AF07-09 is primarily intended as a built-in device for air conveyance. Its operation involves a motor driving an impeller to move air. The device is designed to operate within specific ambient air pressure ranges (800 mbar to 1050 mbar) and temperature limits as detailed in the technical specifications. It is crucial to operate the device with all protective features in place and to follow the provided operating instructions to ensure safe and proper function.

Improper use, such as operating in an unbalanced state (e.g., due to dirt or ice), in resonant operation with severe vibration, in medical life-sustaining equipment, or conveying solids or abrasive/corrosive air, is strictly prohibited and can be hazardous. The device should not be painted, operated with loose connections, or used in explosive atmospheres. It is not designed as a safety component or for safety-related functions.

Important Technical Specifications

Motor: M2E074-GA Phase: 1~ Nominal Voltage: 230 VAC Frequency: 50 Hz Speed: 2720 min⁻¹ Power Consumption: 420 W Current Draw: 1.83 A Starting Current: 4.8 A Capacitor: 16 µF, 400 VDB Weight: 5.4 kg Size: 280 mm Motor Size: 74 Impeller Material: Sheet steel, hot-dip galvanized Number of Blades: 11 Direction of Rotation: Clockwise, viewed toward rotor Degree of Protection: IP44 (installation- and position-dependent as per EN 60034-5) Insulation Class: "F" Moisture (F) / Environmental (H) Protection Class: H1 Installation Position: Shaft horizontal or rotor on bottom; rotor on top on request Motor Bearing: Ball bearing Touch Current (according to IEC 60990): < 0.75 mA Motor Protection: Thermal overload protector (TOP) with basic insulation Protection Class (with customer connection of protective earth): I Conformity with Standards: EN 60335-1 Approval: EAC Max. Permitted Ambient Temperature for Motor (Transport/Storage): +80 °C Min. Permitted Ambient Temperature for Motor (Transport/Storage): -40 °C

The device's rotating parts are designed for a maximum of one million load cycles under cyclic speed loads. The surface quality conforms to industrial standards, and while color pigments may react to UV light over time, this does not affect technical properties. Protection against UV radiation is recommended.

Usage Features

Safety: The device incorporates several safety features. It is crucial to observe all warnings regarding electrical hazards (e.g., electrically charged device, live terminals, capacitor discharge) and mechanical hazards (e.g., rotating device, hot surface). Protective devices must be present and functional, and the device should only be operated with a fixed protective device and guard grille. The motor is equipped with a thermal overload protector (TOP) for protection against overheating.

Installation: Mechanical connection requires careful handling to avoid damage from vibration or shocks. The device must be securely positioned and all fastening screws tightened. Electrical connection involves checking nameplate data against power supply specifications, ensuring proper cable sizing (recommended 105 °C cables, minimum AWG 26 / 0.13 mm²), and always connecting protective earth first. The device is a built-in component and requires connection to circuits that can be switched off with an all-pole disconnection switch.

Operation: The device is designed for continuous operation (S1 mode). If speed control is implemented using transformers or electronic voltage regulators (e.g., phase control), current overshoots, noise, and vibration may occur, potentially leading to bearing damage. For operation with variable frequency drives, sinusoidal filters (all-pole) are necessary to protect the motor from high-voltage transients and harmful bearing currents. The heating-up of the motor must be checked by the customer when using a variable frequency drive.

Maintenance Features

General Maintenance: No repairs should be performed on the device by the user; it should be sent to ebm-papst for repair or replacement. Before any work, ensure the device is switched off, isolated from the power supply, and capacitors are discharged.

Cleaning: Cleaning should be done carefully without water jets, high-pressure cleaners, or acidic/alkaline/solvent-based cleaning agents. Pointed or sharp-edged objects should not be used.

Safety Inspection (every 6 months): Regular safety inspections are recommended every six months to ensure proper functioning and prevent malfunctions. This includes:

  • Contact protection cover: Visual inspection for intactness or damage. Repair or replace if damaged.
  • Device for damage to blades and housing: Visual inspection. Replace if damaged.
  • Fastening the cables: Visual inspection. Fasten if loose.
  • Fastening the protective earth terminal: Visual inspection. Fasten if loose.
  • Insulation of cables: Visual inspection for damage. Replace cables if damaged.
  • Impeller: Visual inspection for wear, deposits, corrosion, and damage. Clean impeller or replace device if necessary.
  • Condensation drainage holes: Visual inspection for clogging. Open holes if necessary.
  • Abnormal bearing noise: Acoustic check. Replace device if necessary.
  • Vibration test: Vibration tester, start-up or deceleration measurement. Clean impeller or replace device if necessary.

Malfunction/Fault and Remedies:

  • Impeller not running smoothly: Possible cause is imbalance in rotating parts. Remedy by cleaning the device; replace if imbalance persists. Ensure weight clips are not removed during cleaning.
  • Motor not turning: Possible cause is mechanical blockage. Remedy by switching off, isolating from supply, and removing blockage. Another cause could be faulty line voltage; check and restore power supply. Faulty connection requires isolating from supply and correcting the connection. If the thermal overload protector is activated, allow the motor to cool off, locate and rectify the cause, then release the restart lockout.

Storage: The device should be stored in its original packaging in a dry, clean environment, protected from weather and vibration. It is recommended to store the device for no longer than one year to guarantee trouble-free operation and maximum service life. Even devices intended for outdoor use should be stored as described prior to commissioning.

Disposal: The product is largely made of steel, copper, aluminum, and plastic, which are generally recyclable. Disassembly should be performed or supervised by qualified personnel. Components should be separated into categories for recycling: steel and iron, aluminum, non-ferrous metals (e.g., motor windings), plastics (especially with brominated flame retardants), insulating materials, cables and wires, and electronic scrap (e.g., circuit boards). Ferrite magnets can be disposed of with normal iron and steel. Electrical insulating materials in the product, cables, and wires are to be treated similarly. For specific disposal questions, contact ebm-papst.

ebm-papst R2E280-AF07-09 Specifications

General IconGeneral
Brandebm-papst
ModelR2E280-AF07-09
CategoryFan
LanguageEnglish

Related product manuals