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ebm-papst K3G250-RR01-H8 - User Manual

ebm-papst K3G250-RR01-H8
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Operating instructions
K3G250-RR01-H8
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 6.3 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to Commission Regulation (EU) 327/2011
53.4 Technical description
63.5 Mounting data
63.6 Transport and storage conditions
63.7 Electromagnetic compatibility
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
74.3 Factory settings
84.4 Connection diagram
104.5 Checking connections
104.6 Switching on the device
104.7 Switching off the device
105. INTEGRATED PROTECTIVE FEATURES
106. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
116.1 Vibration testing
116.2 Cleaning
116.3 Safety inspection
126.4 Disposal
Item no. 54112-5-9970 · ENU · Change 211092 · Approved 2020-05-20 · Page 1 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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Overview

This document outlines the operating instructions for a built-in device designed for conveying air. It emphasizes safety regulations, proper usage, and maintenance procedures to ensure safe and efficient operation.

Function Description

The device is primarily intended as a built-in component for air conveyance, adhering strictly to its technical specifications. It is designed for use in power systems with grounded neutral (TN/TT), phase conductor grounding, or IT power systems, and is suitable for stationary applications only. The device operates by moving air within an ambient air pressure range of 800 mbar to 1050 mbar and within a specified ambient temperature range. It incorporates an integrated PID controller, power limiter, motor current limitation, active PFC, RS-485 MODBUS-RTU, and a soft start function. Control input is managed via 0-10 VDC or PWM, with an interface that is safely disconnected from the mains by SELV potential. The device also includes thermal overload protection for both electronics and the motor, as well as line undervoltage and phase failure detection. Its protective features ensure automatic shutdown in case of rotor position detection errors, blocked rotor, or line undervoltage.

Usage Features

The device is designed for continuous operation (S1 mode) and features a ball bearing for smooth performance. It offers an output of 10 VDC, with a maximum current of 10 mA. Operational status and alarms are indicated by an LED display. The installation position can be with the shaft horizontal or the rotor on top, with an option for the rotor on the bottom upon request. Condensation drainage holes are located on the rotor side. The device is a built-in component and requires proper safeguarding, such as a fixed protective device and guard grill, to prevent accidental contact with rotating parts. It is crucial to ensure that the device is adequately protected against electromagnetic radiation, and if impermissible levels occur, appropriate shielding measures must be implemented by the user. The device should be secured against accidental contact and all parts must come to a standstill before any work is performed on the system or machine. The device's electrical equipment should be checked regularly, and loose connections or defective cables must be replaced immediately. When working on an electrically charged device, standing on a rubber mat is recommended to mitigate the risk of electric shock.

Maintenance Features

Regular maintenance is crucial for ensuring a long service life and trouble-free operation. This includes periodic checks for proper operation and soiling, with the frequency adjusted based on the degree of contamination. Cleaning should only be performed when the device is not in motion, and it should be switched off via the control input to prevent accidental start-up. Dry cleaning, such as using compressed air, is the preferred method. Aggressive cleaning agents should be avoided, and any cleaning agents used must be completely removed. If severe corrosion is observed on load-bearing or rotating parts, the device must be switched off immediately and replaced. Repair of load-bearing or rotating parts is not permitted. After cleaning, the fan should be operated at maximum speed for two hours to evaporate any ingressed water. If cleaning does not eliminate vibrations, rebalancing may be necessary. The fan is equipped with maintenance-free ball bearings designed for a service life of 40,000 hours. If bearing replacement is required after this period, ebm-papst should be contacted. Maintenance intervals should be adapted to the actual level of dust exposure.

A safety inspection should be conducted regularly, including visual inspections of the contact protection cover for intactness or damage, the device for damage to blades and housing, the fastening of cables, and the fastening of the protective earth terminal. These inspections should be performed at least every six months. Any damaged or loose components should be repaired, replaced, or fastened as necessary. For high-voltage testing, the device should be tested with DC voltage, as the integrated EMC filter's Y capacitors can cause the tripping current to be exceeded with AC testing voltage. The DC voltage used should correspond to the peak value of the AC voltage required by the standard. In the event of malfunctions, the device should not be repaired by the user but sent to ebm-papst for repair or replacement. If the device is not operated for a lengthy period, it should be started up and operated at full speed for at least one hour every four months in a dry environment, or once a month for at least two hours in a damp environment to move the bearings and evaporate any condensate.

ebm-papst K3G250-RR01-H8 Specifications

General IconGeneral
Manufacturerebm-papst
ModelK3G250-RR01-H8
CategoryFan
TypeAxial fan
Impeller materialPlastic
Housing materialPlastic
Nominal voltage230 V
Frequency50/60 Hz
Input power25 W
Current consumption0.11 A
Speed3000 rpm
Air flow250 m³/h
Min. ambient temperature-25 °C
Max. ambient temperature60 °C
Weight1.5 kg
Voltage230 V
Power25 W
Current0.11 A
Protection ClassIP54
Phase1~

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