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Edwards iXM3000 customer special A User Manual

Edwards iXM3000 customer special A
104 pages
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Dry Pump System
iXM
INSTRUC
TION MANUAL
M56635880_D Original ins
trucons
edw
ardsvacuum.com

Table of Contents

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Edwards iXM3000 customer special A Specifications

General IconGeneral
CategoryWater Pump
ModeliXM3000 customer special A
Frequency50 Hz
Power750 W
Voltage230 V

Summary

Safety and Compliance

Warnings and Cautions Explained

Defines warning, caution, and notice symbols and their importance for safe operation.

Understanding Safety Symbols

Details various safety symbols used in the manual and on the equipment for hazard identification.

General Description

iXM Pump System Overview

Introduces the iXM dry pumps as low energy, medium duty systems for Etch and PECVD processes.

System Applications

Outlines the intended applications for the iXM pumping system and warranty implications.

Advanced Monitoring and Control

Describes EdCentra for monitoring and data acquisition, and tools for system configuration.

Green Mode Functionality

Explains the Green Mode feature for reducing utility consumption during standby.

Technical Data

General Technical Specifications

Provides key technical specifications including dimensions, mass, noise, and performance metrics for various iXM models.

Operating and Storage Conditions

Details the environmental parameters for operating and storing the iXM pumping system.

Manufacturing Materials

Lists materials used in contact with pumped gases and their applications within the system.

Loading Data and Dimensions

Presents center of gravity and levelling foot load data for different iXM pump variants.

Nitrogen Purge Data

Specifies requirements for nitrogen supply pressure, quality, and inlet connection for purge operations.

Electrical Data and Connections

Details electrical supply requirements, protection, mains connectors, and wiring configurations.

Cooling Water System Specifications

Outlines parameters for the water cooling system, including pressure, flow rate, and water quality requirements.

Tracer Gas Analysis Results

Presents results of tracer gas fugitive emission testing for various process gases according to SEMI S6 Standard.

Installation

Installation Safety Precautions

Highlights critical safety warnings and precautions for installing the iXM dry pump system.

Unpacking and Inspection Procedures

Provides step-by-step instructions for safely unpacking and inspecting the pump system upon arrival.

System Positioning and Leveling

Guides on selecting a suitable location, positioning, and leveling the system for optimal performance and safety.

Installing the System Components

Details the process of installing the system, including securing it and connecting electrical supply.

System Connections

Covers connecting vacuum, exhaust, nitrogen supply, electrical, emergency stop, and cooling water systems.

Additional Safety Equipment Installation

Advises on installing safety equipment like flow rate measurement for nitrogen purge and system shutdown logic.

Commissioning

System Commissioning Procedure

Outlines the procedure for initial system setup, power-up checks, and start button operation.

System Leak Testing Procedure

Explains the importance of leak testing after installation to prevent substance leakage and air ingress.

PDT Configuration and Operation

Describes how to configure and use the Pump Display Terminal (PDT) for system control and monitoring.

Operation

System Start-up Procedures

Details methods for starting the pump using MicroTIM, PDT, or the front panel control.

System Shut-down Procedures

Explains various shut-down modes (auto, fast, controlled) and how to execute them.

Gas Module Configuration

Guides on adjusting the gas ballast flow settings and warning thresholds for the Varimode gas module.

System Temperature Configuration

Describes how to adjust system operating temperatures via the PDT for process-specific needs.

Maintenance

Inspecting Connections and Components

Provides instructions for routine visual inspection of system connections, pipelines, and cables.

Fault Finding

Warnings and Indicators

Explains how warnings are indicated via LEDs and PDT messages, and how to acknowledge them.

Alarms and Indicators

Details alarm indications on LEDs and PDT, and the actions required for alarm conditions.

Troubleshooting Unplanned Shut Downs

Discusses causes and actions for unplanned system shutdowns due to sensor triggers like temperature or pressure.

System Events and Notifications

Lists and explains system events recorded by the PDT, such as chassis shorts or accessory overloads.

Inverter Warnings and Alarms

Covers common warnings and alarms generated by the pump and booster inverters.

Decommissioning

Decommissioning Safety Procedures

Emphasizes safety precautions, including PPE, lockout/tagout, and handling hazardous materials.

Relocating the System for Decommissioning

Provides instructions for safely moving the system for maintenance or decommissioning.

Draining Cooling Water for Decommissioning

Details the procedure for draining the cooling water system to prevent damage during transport or storage.

System Transportation Guidelines

Offers guidance on safely transporting the system, including warnings about oil leakage and storage limitations.

Service

Returning Equipment for Service

Explains the procedure for returning equipment for service, including required forms and documentation.

Accessories

Disconnect Boxes

Lists available disconnect boxes for ensuring SEMI S2 compliance and EMO functionality.

Accessory Modules

Describes Active and Passive Accessory Modules for expanding system connectivity and functionality.

Pump Display Terminal (PDT)

Details the PDT accessory for pump control, monitoring, and status reporting.

PDT Connectivity Accessories

Includes PDT holsters and extension cables for flexible placement and use of the terminal.

Seismic Restraint Brackets

Lists seismic restraint bracket options for securing the system against seismic activity.

Nitrogen Flow Switch Assembly

Describes the nitrogen flow switch assembly used for monitoring flow and as an interlock.

Interface Modules

Covers various interface modules like MicroTIM, EMS, and iGateway for tool control and communication.

Exhaust System Accessories

Lists exhaust check valves and extraction cover kits for managing pump exhaust safely.

Constant Flow Water Valves

Details constant flow water valves for maintaining a set cooling water flow rate.

Water Flow Monitor Assembly

Describes the water flow monitor assembly that displays water flow rate on the PDT.

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