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ELCOS CIM-137 - User Manual

ELCOS CIM-137
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ELCOS SRL - Parma - CIM-137 - MAN - EN
1
CONTROL UNITS FOR IRRIGATION MOTOR PUMPS
AND PUMP WATER PRESSURE CONTROL
TYPE CIM-137
COMPLETE OF GSM TELEPHONE
WARNING DEVICE AND COMMAND
• Noties via SMS message when the motor pump is in
alarm condition.
• Programming pages of telephone numbers to be dialled
when the motor pump is in alarm condition.
• Possibility of displaying the status of the motor pump.
• Possibility of switching off the protection of the pump.
• Setting of the minutes of work.
Setting of the working pressure.
• Possibility of starting or stopping with SMS commands.
• Possibility of starting, stopping, accelerating or
decelerating with commands in real time.
• Possibility to restore all the intervened protection
devices and the general alarm.
Operates the engine accelerator to keep the
pressure of the system constant.
(accelerator with 2 wires connected to the control unit)
Controls the ow of water in the pipe.
Electronic pressure switch to control the pump
water pressure.
Digital pump water pressure gauge.
Clock for programming the starting and stopping
of the motor pump.
• Delayed acceleration after starting.
Delayed deceleration before stopping.
Assembly also on the machine and in the open air.
CANBus SAE J1939 connection.
Frost protection.
• Pressure boost function.
MADE TO:
PROTECT
motor pump sets by stopping them in the
event of:
- low oil pressure
- over-temperature
- belt breakage
- low coolant level
- low pump water pressure
- pump water overpressure
- overspeed
- A1
}
available
- A2
DISPLAY
on the panel the functions of:
- hour-meter
- oil pressure gauge
- water or oil thermometer
- tachometer
- pump water pressure gauge
- timer
- fuel level gauge
- battery voltmeter
- pump protection exclusion
- battery and oil lights
- protections intervention
- emergency stop
INSTRUCTION AND USER MANUAL
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Summary

CIM-137 Control Unit Overview

GSM Telephone Warning and Command System

Notifies via SMS and allows remote control of the motor pump, including start/stop commands.

Motor Pump Protection Features

Lists conditions like low oil pressure, over-temperature, and belt breakage that stop the pump.

Brief Instructions and Control Panel Operation

Control Panel Buttons and Indicators

Explains the function of each button and the meaning of indicator lights on the control panel.

Alarm Conditions and Protection Management

Working Pressure Control and Pump Protection

Setting and Maintaining Working Pressure

Details the process for setting the desired working pressure and how the system maintains it.

Motor Pump Operation Modes and Starting

Preheating and Starting Procedures

Explains glow plug preheating and the four methods for starting the motor pump.

Motor Pump Stopping and Ancillary Functions

Motor Pump Stopping Methods

Details the various ways the motor pump can be stopped, including buttons, SMS, and faults.

Detailed Engine and Pump Protection Devices

Engine and Fuel Protection

Covers protection for over-heating, low fuel reserve, low oil pressure, and stopping failure.

Advanced Engine and Pump Protection Faults

Pump Performance Protection

Covers protection against priming failure, pipe filling issues, over/under-speed, and pressure deviations.

Wiring Diagram and Connections

Main Control Unit Wiring

Shows the connections for the control unit, accelerator, and battery power supply.

Electrical Components and Wiring Details

Electromagnet and Emergency Stop Wiring

Explains connections for the electromagnet control and emergency stop button.

Automatic Pump Priming and Accessories

Automatic Pump Priming Connections

Details the wiring and connections required for the automatic pump priming system.

GSM Telephone Warning and Command System

GSM Modem Functions and Programming

Explains the capabilities of the integrated GSM modem for SMS alerts and commands.

SMS Notification Programming

SMS Alarm Notification Process

Explains how SMS alerts are sent to programmed numbers in case of motor pump alarms.

Programming Subscriber Telephone Numbers

Guides on how to program mobile phone numbers for receiving alarm notifications.

Remote Monitoring and System Configuration via SMS

Viewing Motor Pump Status via SMS

Instructions on how to request and view the motor pump's operational status via SMS.

Setting Timer and Working Pressure via SMS

Guides on remotely setting the work timer and the desired working pressure using SMS.

Remote Control and Real-Time Operation Commands

Important Notices and Maintenance

General Warnings and Installation Advice

Provides critical warnings regarding wiring, operations, and installation precautions.

Overview

The ELCOS CIM-137 is a control unit designed for irrigation motor pumps, featuring integrated pump water pressure control and a GSM telephone warning and command system. It provides comprehensive monitoring, protection, and remote control capabilities for motor pump sets.

Function Description:

The primary function of the CIM-137 is to operate the engine accelerator to maintain constant system pressure. It controls the flow of water in the pipe using an electronic pressure switch and features a digital pump water pressure gauge. The unit includes a clock for programming motor pump start and stop times. A key feature is its GSM telephone warning device, which notifies users via SMS messages when the motor pump is in an alarm condition. It also allows for remote control via SMS commands, enabling starting, stopping, acceleration, and deceleration in real-time. The unit can restore intervened protection devices and the general alarm remotely.

The CIM-137 protects motor pump sets by stopping them in various fault conditions, including low oil pressure, over-temperature, belt breakage, low coolant level, low or over-pressure of pump water, overspeed, and issues with available fault inputs (A1, A2). It also incorporates delayed acceleration after starting and delayed deceleration before stopping. The accelerator connects to the control unit with two wires. Additional features include CANBUS SAE J1939 connection, frost protection, and a pressure boost function.

Important Technical Specifications:

  • Battery Power Supply: 12 Vdc / 24 Vdc
  • Supply Voltage: 8 ÷ 32V
  • Consumption in Standby: 100mA at 12V, 60mA at 24V
  • Consumption with Engine Stationary: 350mA at 12V, 200mA at 24V
  • Max. Consumption: 900mA at 12V, 600mA at 24V
  • Max Load of Output:
    • Stopping (yellow): 3A
    • Starting motor (black): 40A
    • General alarm (red/green): 3A
    • Auxiliary (brown): 3A
    • Priming pump (yellow/blue): 3A
    • Pump clutch (white/yellow): 3A
  • Temperature Range: -10 ÷ +60 °C
  • GSM Compatibility: GSM and DCS (GSM ETS1AM)
  • Hour-meter: 4 digits
  • Engine Oil Pressure Gauge: 0 ÷ 9 bar
  • Pump Water Pressure Transmitter (allowed max. pressure): 21 bar
  • Engine Water and Oil Thermometers: +20 ÷ +145°C
  • Tachometer: 4000 rpm
  • Timer: 1' ÷ 24 h
  • Serial Communication Parameters: 9600 baud, 8 bit data, 1 bit stop, even parity
  • Rechargeable Batteries: 2x1.2V type AAA
  • Installation Conditions: For external use
  • Degree of Protection (box/rear/connector): IP54/IP23/IP20
  • Control Unit Weight: 2.2 kg
  • Weight with Control Unit Mounted on Support: 4.6 kg

Usage Features:

The CIM-137's panel displays various functions, including hour-meter, oil pressure gauge, water/oil thermometer, tachometer, pump water pressure gauge, timer, fuel level gauge, battery voltmeter, pump protection exclusion status, battery and oil lights, protection intervention indicators, and emergency stop status.

Working Pressure Control: Users can set the required pressure in MANUAL mode, and after stabilization, switch to AUT mode for automatic pressure regulation. The system allows for correction of the chosen pressure value while under pressure.

Pump Protection: Protection is enabled after water pressure stabilizes. The unit stops the engine if pressure deviates by two bars from the working pressure. This two-bar threshold can be adjusted.

Failure to Fill Pipes Fault: If the working pressure is not reached within 120 seconds, the engine stops. The unit alternates acceleration with pauses to allow pipes to fill.

Abnormal Acceleration: If engine revolutions increase by 10% for more than 120 seconds due to leakage, the engine stops.

Operation Modes: The unit offers AUTOMATIC, OFF, and MANUAL operating modes, selected via a button.

  • AUT (Automatic Pressure Control): The system automatically regulates pressure.
  • OFF: The engine cannot be started, and if running, it is stopped.
  • MAN (Manual Operation): Operation without automatic pressure control.

Starting Procedures: The motor pump can be started in four ways: via CALL contact, TIMER, SMS command, or the START button. A buzzer activates for 8 seconds before starting. Special circuits emit pulses to facilitate startup.

Stopping Procedures: Stopping can occur due to protection device intervention, end of programmed work time, emergency button press, opening of the CALL contact, underspeed/flow switch intervention, or SMS command. The unit also features a "Stopping Failure" detection if the engine running signal is detected 60 seconds after a stop command.

Timer Function: Allows programming the motor pump to operate for a settable time (up to 96 hours), after which it stops.

Oil and Battery Warning Lights: These lights switch off when the engine is running with normal oil pressure and battery recharging.

CAN Bus Instruments and Messages: The unit displays engine parameters and anomaly messages from the engine's electronic control unit via CAN Bus (SAE J1939 protocol).

Cumulative Alarms: LEDs indicate different alarm types:

  • Red Steady: Anomaly managed by the injection control unit, causing engine stop.
  • Red Flashing: Anomaly managed by CIM-137, causing engine stop.
  • Yellow Steady: Anomaly managed by the injection control unit, NOT causing engine stop.
  • Yellow Flashing: Anomaly managed by CIM-137, NOT causing engine stop, or indicating preventive maintenance.
  • LED OFF: All OK.

GSM Telephone Warning and Command System:

  • SMS Notifications: Sends SMS messages for alarm conditions to programmed telephone numbers.
  • Remote Control: Allows starting, stopping, acceleration, and deceleration via SMS commands.
  • Status Display: Users can request the motor pump's status via SMS (code 001) to view hour-meter, oil pressure, temperature, tachometer, pump pressure, fuel level, battery voltage, timer, and pump protection status.
  • Protection Switching: Protection can be switched off (code 010) or reactivated (code 011) via SMS.
  • Timer Setting: Work minutes can be set via SMS (e.g., 500#120 for 2 hours).
  • Working Pressure Setting: Working pressure can be set via SMS (e.g., 600#6.1 for 6.1 Bar).
  • Reset: All protections and general alarm can be reset via SMS.
  • Fuel Fault: Detects fuel level changes and sends "FUEL FAULT" messages.

User Programming: Allows setting language, tachometer calibration, clock, timer, and programming telephone numbers for SMS warnings.

Maintenance Features:

The manual outlines weekly maintenance operations:

  • Check indicator functions.
  • Check batteries.
  • Check that conductors are tight and terminals are in good condition.

Safety Precautions:

  • Always follow the wiring diagram.
  • Perform technical operations with the engine stopped and starter motor disconnected.
  • Ensure line loading and equipment consumption are compatible with specifications.
  • Install with adequate heat disposal, away from other heat-producing equipment.
  • Prevent copper conductor cuttings or waste from falling into the control unit.
  • Never disconnect battery terminals with the engine running.
  • Do not use a battery charger for emergency start-up.
  • Disconnect electrical plant terminals from battery poles before connecting an external battery charger.

The unit is not suitable for operation in extreme environmental temperatures, rapid pressure/temperature variations causing condensation, high pollution levels, high radiation/heat, risk of mold/small animals, fire/explosions, or strong vibrations/knocks. It functions correctly only in CE-compliant plants and meets EN61326-1 exemption requirements.

ELCOS CIM-137 Specifications

General IconGeneral
BrandELCOS
ModelCIM-137
CategoryControl Unit
LanguageEnglish

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