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ELECTRO FREEZE GEN-5400 - User Manual

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H.C. Duke & Son, LLC. P/N 184297 June 2017 Printed In U.S.A.
OPERATOR’S MANUAL
with Illustrated Parts List
Soft Serve Freezer
Model GEN-5400
184297— 6/17

Questions and Answers

Summary

Safety First

Recognize Safety Symbols

Learn to identify safety alert symbols and their importance for personal injury prevention.

Understand Signal Words

Understand the meaning of DANGER, WARNING, and CAUTION signal words used in safety messages.

Follow Safety Instructions

Read and understand all safety messages and decals on the freezer for safe operation.

Operator Safety and Definitions

Safe Operating Practices

Emphasizes staff awareness and operation by trained personnel only.

Electrical Requirements

Electrical Connections

Data Plate and Reference Information

Data Plate Purpose and Recording Unit Details

Explains the data plate's importance and prompts recording unit specifics.

Part Names and Functions

Operator Controls Overview

Control Panel Layout and Function Buttons

Identifies and explains the function of operator controls and buttons.

Operator Controls - Modes and Indicators

Operator Display Menus

Operator Display Menus (continued)

Disassembly and Cleaning Procedures

Safety Precautions: Depressurization and Electrical

Emphasizes depressurization and electrical safety before disassembly.

General Cleaning and Sanitizing Requirements

Emphasizes daily disassembly, cleaning, lubrication, and sanitizing for product quality.

Disassembly Instructions

Head Assembly Disassembly Steps

Provides step-by-step instructions for disassembling the head assembly.

Cylinder Component Removal

Details the removal of plungers, heads, bushings, and beater shafts from cylinders.

Cleaning Instructions

Sanitizer Preparation and Sink Setup

Details preparing a three-compartment sink for washing, rinsing, and sanitizing parts.

Approved Sanitizer Usage Warning

Warns against using unapproved sanitizers or bleach, which can damage components.

Washing Removed Parts with Detergent

Instructs on washing all removed parts with dish detergent and specific brushes.

Cleaning Instructions (continued)

Cleaning and Lubricating MTS Assembly

Assembly Procedures

Preparation: Lubrication and Sanitization

Stresses using approved lubricant and ensuring parts are washed/sanitized before assembly.

Assembly Procedures (continued)

Start-up Instructions

Sanitizing Overview and Safety Warnings

Emphasizes sanitizing importance, safety, and approved sanitizer usage.

Sanitizing Solution Preparation and Tank Setup

Details preparing sanitizer solution, filling tanks, and sanitizing pickup tubes.

Start-up Instructions (continued)

Closing Procedures

Closing Procedures (continued)

Overrun Adjustment and Rerun Procedures

Routine Maintenance Schedule

Daily Maintenance Tasks Overview

Lists essential daily tasks for maintaining the freezer's condition.

Routine Maintenance (continued)

Troubleshooting Tables Overview

General Safety and Environmental Precautions

Highlights safety warnings and environmental considerations for troubleshooting.

Troubleshooting: Unit Operation and Product Issues

Troubleshooting: Product Dispensing and Temperature

Troubleshooting: Component and System Issues

Troubleshooting: Mix and Cabinet Issues

MTS Troubleshooting Tables

MTS Leaks, Operation, and Shut-off Issues

Addresses MTS leaks, failure to operate, shut off, and cycling problems.

MTS Troubleshooting: Air and Mix Flow

VQM Error Codes - Communication Errors

Main Comm and NO Comm Error Codes

Explains VQM error codes for communication issues between boards.

VQM Error Codes - Barrel Refrigeration Errors

CYL Rfg. Errors: Condenser and Refrigerant Issues

Covers "CYL Rfg." errors related to barrel refrigeration, condenser, and refrigerant.

VQM Error Codes - Cabinet Refrigeration Errors

CYL Rfg. Errors: Compressor and Thermistor Issues

Continues "CYL Rfg." errors for compressor and thermistor issues.

Cabinet Rfg. Errors: System and Refrigeration Issues

Details "Cabinet Rfg." errors related to cabinet system and refrigeration.

VQM Error Codes - Temperature and Control Errors

Cabinet Rfg. Errors: Thermistor and Control Relay

Continues "Cabinet Rfg." errors for thermistor and control relay issues.

Bulb Temp. Errors: Temperature Limit Violations

Explains "Bulb Temp." errors for barrel thermistor limit violations.

VQM Error Codes - Switch and Motor Errors

Cabinet Temp., Head Switch, and Motor OVLD Errors

Covers errors for cabinet temp., head switch, and motor overload.

VQM Error Codes - Motor and Pressure Errors

Motor OVLD Errors: Power and Sense Board Issues

Continues "Motor OVLD" errors for power, current sense board, and program issues.

Comp. Low PSI Errors: Pump Pressure Issues

Details "Comp. Low PSI" errors indicating low pump pressure.

VQM Error Codes - High Pressure and System Errors

Comp. High PSI Errors: Condenser and Pressure Control

Covers "Comp. High PSI" errors related to condensers and pressure control.

Comp. High PSI Errors: System and Refrigerant Issues

Continues "Comp. High PSI" errors for system and refrigerant issues.

VQM Error Codes - Spigot and Motor Operation Errors

VQM Error Codes - Pump Pressure Errors

Low Left Side Power Supply Errors

Details "Low Left Side" errors for dual power supply units affecting the left side.

Pump HI PSI and Pump Low PSI Errors

Covers "Pump HI PSI" and "Pump Low PSI" errors indicating pump pressure issues.

VQM Error Codes - Pump and Cover Errors

Pump Low PSI Errors: Relay and Motor Issues

Continues "Pump Low PSI" errors for pump relay, motor starting components, and wiring.

Pump Cover Switch Errors

Details "Pump Cover" errors related to the RMT pump cover or switch.

VQM Error Codes - Main Board and UI Errors

Main P.C. Board Heartbeat;UI Not Energizing Errors

Explains errors related to Main P.C. Board heartbeat or UI not energizing.

ELECTRO FREEZE GEN-5400 Specifications

General IconGeneral
BrandELECTRO FREEZE
ModelGEN-5400
CategoryFreezer
LanguageEnglish

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