ELEVATE AHAR - User Manual

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Aluminum Headache Rack

Instructions for Part #AHAR

General Guidelines

• It is the user’s responsibility to read and follow all instructions.

• Keep these instructions with the product at all times and review before each use.

• It is the responsibility of this product’s owner to furnish the instructions to any person that borrows

or purchases the product.

• Inspect the product before use to ensure it is assembled properly and all parts are in safe working

order and free of defects.

• Never modify this product in any way.

• All circumstances cannot be addressed in these instructions. Please use common sense and prac-

tice general safety measures when using this product.

• Parts and/or instructions are subject to change without notice.

Safety

• Read and understand all safety warnings and instructions. Failure to follow the warnings and in-

structions may result in serious injury or death. Save all warnings and instructions for future refer-

ence.

• Always wear ANSI approved safety goggles.

• Always wear hearing protection when working in noisy environments. Prolonged exposure to high

intensity noise can cause hearing loss.

• Use safety equipment. Safety shoes, hard hat and work gloves must be used for applicable condi-

tions.

• Dress appropriately. Never wear loose tting clothing or jewelry when working. Contain long hair,

and keep hair, clothing and gloves away from moving parts.

• Use common sense when working. Stay alert and concentrate when setting up and using the Alu-

minum Headache Rack. Never work while under the inuence of alcohol, drugs or medications.

• While assembling and using the Aluminum Headache Rack, keep work area clean and well lit.

Keep spectators and children out of the work area.

• SAVE THIS MANUAL: Keep this manual for the safety warnings and precautions. The manual

offers important information on how to assemble, use and maintain this product. Write the product’s

model number and purchase date on the cover page of this manual. Keep this manual (and your

purchase receipt) in a safe place.

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Summary

Use of the Aluminum Headache Rack

Setting Up the Aluminum Headache Rack

Product Warranty and Liability

General Product Warranty

Products are free of defects in material/workmanship at receipt and meet stated specs under normal use.

Warranty Period

Warranty is in force for one year from the date of product's accepted delivery.

Warranty Service

Authorized Dealer replaces defective parts at no charge; purchaser pays labor.

Warranty Limitations

Warranty does not apply to products repaired, modified, or subjected to unusual stress/conditions.

Limited Liability

Dealer is not liable for indirect, incidental, consequential, special, exemplary, or punitive damages.

The provided manual describes the Elevate Aluminum Headache Rack (Part #AHAR), a device designed to protect a truck's rear window from shifting cargo and to assist in hauling long items.

Function Description

The Aluminum Headache Rack is primarily designed to be installed behind a pickup truck's rear window. Its main function is to protect the window from impact caused by cargo shifting forward in the truck bed. Additionally, its upper frame features extension uprights that facilitate the safe hauling of long cargo, such as ladders and pipes. The rack is designed for bolt-on installation, specifically for trucks equipped with stake pockets.

Important Technical Specifications

Width Adjustment: The rack is adjustable in width, extending from 62 inches to 74 inches wide, allowing it to fit a variety of truck beds.
Installation Type: Bolt-on installation, utilizing the truck's stake pockets.
Materials: Constructed from aluminum, as indicated by the product name.
Hardware: The assembly involves various bolts, washers, and mounting plates:
- M12x30 Outer Hexagonal Bolt Full Thread (Quantity: 4)
- M12x75 External Hexagonal Bolt Full Thread (Quantity: 4)
- 12 Spring Washer (Quantity: 8)
- 12 Large Flat Washer (Quantity: 8)
- U-Type Mounted Plate (Quantity: 2)
- Flat Panel Mounting Plate (Quantity: 2)
Components: The main structural components include a Frame (1), Right Fixed Seat (1), and Left Fixed Seat (1).

Usage Features

Cargo Protection: Provides a physical barrier to protect the rear window from shifting loads.
Long Cargo Hauling: Extension uprights on the upper frame allow for secure transport of items like ladders and pipes.
Adjustable Width: The rack's adjustable width ensures compatibility with most truck beds.
Secure Installation: The installation process involves bolting the rack to the truck's stake pockets and, for added reinforcement, drilling additional holes to secure it to flat panel mounting plates.
Safety Guidelines: The manual emphasizes several safety measures for proper usage:
- Always wear ANSI approved safety goggles and hearing protection in noisy environments.
- Use safety equipment such as safety shoes, hard hat, and work gloves.
- Dress appropriately, avoiding loose clothing or jewelry, and containing long hair.
- Never modify the product.
- Do not use the rack to secure people or animals, or climb/hang on it while the vehicle is moving.
- Adhere to all Department of Transportation (D.O.T.) requirements for securing cargo.
- Ensure the vehicle's engine is OFF and the parking brake is set during setup, loading, and unloading.
- Periodically check the load during transit to ensure cargo remains tightly secured.
- Keep the work area clean and well-lit, and keep spectators and children away.
- Do not operate while under the influence of alcohol, drugs, or medications.

Maintenance Features

Regular Inspection: Users are instructed to frequently check the condition of the rack, ensuring all components are in good condition and clean.
Hardware Tightness: It is crucial to check that all hardware is tightly secured in place.
Replacement Policy: If the product becomes damaged through use, it should be replaced entirely, as replacement parts are not offered. This implies the rack is designed as a single, non-repairable unit in case of significant damage.
Shipping Damage: The manual advises inspecting the product prior to signing for delivery. Any damage incurred during shipping, if not noted on the Bill of Lading at the time of delivery, voids the warranty.

General Guidelines

The manual stresses the user's responsibility to read and follow all instructions, keep the instructions with the product, and furnish them to anyone borrowing or purchasing the product. It also highlights the importance of inspecting the product before each use to ensure proper assembly and absence of defects. The manufacturer explicitly states that parts and/or instructions are subject to change without notice and that common sense should be used when operating the product.

Warranty Information

The product comes with a GENERAL PRODUCT WARRANTY for one year from the date of accepted delivery, covering defects in material and workmanship. This warranty is non-transferable and applies only to the original end purchaser. It explicitly states that warranty claims must be made directly to the original place of purchase (Authorized Dealer). The warranty covers replacement of defective or malfunctioning parts, including shipping costs, but the purchaser is responsible for labor charges. The warranty is void if the product is repaired, modified, subjected to unusual stress, natural disaster, improper installation, misuse, abuse, accident, negligence, tampering, or if it's considered a consumable item or subject to normal wear and tear.