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Elma T1060H - User Manual

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Elma GmbH & Co KG Kolpingstr. 1-7 D-78224 Singen Tel. +49(0)7731/882-0 Fax +49(0)7731-266 info@elma-ultrasonic.com
Service Manual
Transsonic Analog
Transsonic LC
Ultrasonic Cleaning Units
y english y
www.elma-ultrasonic.com

Table of Contents

Questions and Answers

  • C
    Christopher RileyAug 7, 2025
    Why does Elma Other have no ultrasound but heating is OK?
    • K
      Kimberly JacobsAug 7, 2025
      If there's no ultrasound but the heating is working, the issue could be with the interference filter coil or the timer. In such cases, consider replacing the component or the complete interference filter.
  • J
    Joshua EstesAug 12, 2025
    What to do if Elma T1060H has no ultrasound and no heating?
    • W
      William CarterAug 12, 2025
      If there is no ultrasound and no heating, the issue might be a faulty printed board (BZW diode; transistors; diodes mains and HF). You can try replacing the component or the complete printed board. Alternatively, disconnect the heating cable and check the unit again with new fuses. If the short circuit doesn't occur again, the heating is faulty, and you should replace it.
  • M
    morenobrandyAug 17, 2025
    What to do if Elma Other fuse is released, with no heating and no ultrasound?
    • T
      trileyAug 17, 2025
      If the fuse is released, and there's no heating or ultrasound, it indicates a short circuit in the heating system. Disconnect the heating cable and check the unit again using new fuses. If the short circuit does not occur again, it confirms that the heating is faulty. Replace the faulty heating.
  • M
    Mikayla CruzAug 22, 2025
    Why does Elma Other have no ultrasound or weak ultrasound, but heating is OK?
    • D
      dcarterAug 23, 2025
      If there is no ultrasound or weak ultrasound, but the heating is okay, the issue could be with the output transformer, the output capacitor (6.8nF), or scorching in the transducer system. You may need to replace the component or the complete printed board, or open and check the transducer system.
  • D
    Derrick CoxAug 27, 2025
    What to do if Elma Other has no ultrasound but heating is OK?
    • S
      Steven JonesAug 27, 2025
      If there's no ultrasound but the heating is working, possible causes include a faulty printed board (BZW diode; transistors; diodes) or a short circuit in the heating. Disconnect the heating cable and check again. You might need to replace a component, the complete printed board, or the heating element.
  • B
    Brenda LopezSep 1, 2025
    What to do if Elma T1060H Other has no heating but ultrasound is OK?
    • L
      Lisa MaldonadoSep 2, 2025
      If there is no heating but the ultrasound is working, the issue could be a faulty heating switch. If that's the case, replace the component.

Summary

1 General

1.1 How to use the Service Manual

Instructions on navigating the service manual for effective troubleshooting.

2 Important operating instructions

1.4 Important safety warnings

Critical safety precautions to prevent injury and equipment damage.

1.5 Testing equipment, tools and measuring instruments

4 Description of operating elements

5 Technical details

6 Trouble shooting; List of malfunctions

Faulty unit

Steps to diagnose issues with the unit's internal components.

6.1 T310(H)

6.2 T420(H); LC20 H

No heating; No ultrasound

Troubleshooting steps for units with no heating and no ultrasound.

6.3 T460 - T 700 H; LC 30 - LC 130 H

6.4 T780 - T1060 H

No ultrasound; weak ultrasound (Heating OK)

Troubleshooting weak or no ultrasound with heating functional.

No ultrasound (Heating OK)

Diagnosing no ultrasound issues with heating functional.

No ultrasound, No heating

Troubleshooting steps for units with no heating and no ultrasound.

7 How to open the unit

8 Faulty operating and switch elements

8.1 How to remove or replace the turning knobs

Procedures for removing and installing control knobs.

8.2 How to replace the timer

Detailed steps for replacing the timer component.

8.3 How to replace the heating switch

8.4 How to replace the control thermostat T420 H-T1060 H

8.5 How to replace the overheating protection on T310;H

8.6 How to remove the overheating protection on LC 20 H - LC 130 H

8.7 How to replace the front plate

9 How to replace the heating

10 Faulty PXE transducer disks

Cause of breakdown

Lists reasons for damage to PXE transducer disks.

How to assemble the transducer system

Steps for correctly assembling the transducer system.

Trouble shooting

Steps to diagnose and address issues with transducer disks.

How to open the transducer system

Instructions for accessing and opening the transducer system.

11 How to replace the transducer tank

12 How to replace the ball valve

13 How to replace the interference filter

14 How to replace the ultrasonic generator

Find the cause

Steps to identify the root cause of generator failure.

How to repair

Recommendations for repairing or replacing faulty generator prints.

14.1 T310 - T420 H; LC20 H - LC30 H

14.2 T460 - T470 H; LC60 H

14.3 TS540 - T700 H; LC130 H

14.4 T780 - T1060 H

15 How to replace components on the generator print

15.1 T310 - T420 H; LC20 H - LC30 H Component Replacement

Procedures for replacing transistors, diodes, capacitors, etc. on the generator print.

15.2 T460 - T470 H; LC60 H Component Replacement

Procedures for replacing transistors, varistors, diodes, etc. on the generator print.

15.3 TS540 - T700 H; LC130 H Component Replacement

Procedures for replacing transistors, varistors, diodes, etc. on the generator print.

15.4 T780 - T1060 H Component Replacement

Procedures for replacing transistors, varistors, diodes, etc. on the generator print.

Output transformer

Replacing the output transformer on the generator print.

16 Adjustment of the generators

16.1 Set-up of measuring instruments

Describes the configuration of test equipment for adjustment.

16.2 Measuring process

Outlines the steps for the generator measurement and adjustment process.

16.4 Adjustment on T310 - T420 H; LC20 H - LC30 H

16.5 Adjustment on T460 - T470 H; LC60 H

16.6 Adjustment on TS540 - T700 H; LC130 H

16.7 Adjustment on T780 - T1060 H

How to proceed

Step-by-step guide for adjusting generators in these models.

Perfect adjustment

Criteria for confirming a perfect generator adjustment.

17 Putting into operation; Trial run

17.4 Check ultrasound

Procedures for verifying the ultrasonic function after operation.

Elma T1060H Specifications

General IconGeneral
Printing MethodDirect Thermal
Print Speed100 mm/s
Resolution203 dpi
InterfaceUSB
Power Supply24V DC

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