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Elma T1060H User Manual

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Elma GmbH & Co KG Kolpingstr. 1-7 D-78224 Singen Tel. +49(0)7731/882-0 Fax +49(0)7731-266 info@elma-ultrasonic.com
Service Manual
Transsonic Analog
Transsonic LC
Ultrasonic Cleaning Units
y english y
www.elma-ultrasonic.com

Table of Contents

Questions and Answers:

Elma T1060H Specifications

General IconGeneral
Printing MethodDirect Thermal
Print Speed100 mm/s
Resolution203 dpi
InterfaceUSB
Power Supply24V DC

Summary

1 General

1.1 How to use the Service Manual

Instructions on navigating the service manual for effective troubleshooting.

2 Important operating instructions

1.4 Important safety warnings

Critical safety precautions to prevent injury and equipment damage.

1.5 Testing equipment, tools and measuring instruments

4 Description of operating elements

5 Technical details

6 Trouble shooting / List of malfunctions

Faulty unit

Steps to diagnose issues with the unit's internal components.

6.1 T310(H)

6.2 T420(H); LC20H

No heating; No ultrasound

Troubleshooting steps for units with no heating and no ultrasound.

6.3 T460 – T 700H; LC 30 – LC 130H

6.4 T780 – T1060H

No ultrasound / weak ultrasound (Heating OK)

Troubleshooting weak or no ultrasound with heating functional.

No ultrasound (Heating OK)

Diagnosing no ultrasound issues with heating functional.

No ultrasound, No heating

Troubleshooting steps for units with no heating and no ultrasound.

7 How to open the unit

8 Faulty operating and switch elements

8.1 How to remove or replace the turning knobs

Procedures for removing and installing control knobs.

8.2 How to replace the timer

Detailed steps for replacing the timer component.

8.3 How to replace the heating switch

8.4 How to replace the control thermostat T420H-T1060H

8.5 How to replace the overheating protection on T310/H

8.6 How to remove the overheating protection on LC 20H – LC 130H

8.7 How to replace the front plate

9 How to replace the heating

10 Faulty PXE transducer disks

Cause of breakdown

Lists reasons for damage to PXE transducer disks.

How to assemble the transducer system

Steps for correctly assembling the transducer system.

Trouble shooting

Steps to diagnose and address issues with transducer disks.

How to open the transducer system

Instructions for accessing and opening the transducer system.

11 How to replace the transducer tank

12 How to replace the ball valve

13 How to replace the interference filter

14 How to replace the ultrasonic generator

Find the cause

Steps to identify the root cause of generator failure.

How to repair

Recommendations for repairing or replacing faulty generator prints.

14.1 T310 – T420H; LC20H – LC30H

14.2 T460 – T470H; LC60H

14.3 TS540 – T700H; LC130H

14.4 T780 – T1060H

15 How to replace components on the generator print

15.1 T310 – T420H; LC20H – LC30H Component Replacement

Procedures for replacing transistors, diodes, capacitors, etc. on the generator print.

15.2 T460 – T470H; LC60H Component Replacement

Procedures for replacing transistors, varistors, diodes, etc. on the generator print.

15.3 TS540 – T700H; LC130H Component Replacement

Procedures for replacing transistors, varistors, diodes, etc. on the generator print.

15.4 T780 – T1060H Component Replacement

Procedures for replacing transistors, varistors, diodes, etc. on the generator print.

Output transformer

Replacing the output transformer on the generator print.

16 Adjustment of the generators

16.1 Set-up of measuring instruments

Describes the configuration of test equipment for adjustment.

16.2 Measuring process

Outlines the steps for the generator measurement and adjustment process.

16.4 Adjustment on T310 – T420H; LC20H – LC30H

16.5 Adjustment on T460 – T470H; LC60H

16.6 Adjustment on TS540 – T700H; LC130H

16.7 Adjustment on T780 – T1060H

How to proceed

Step-by-step guide for adjusting generators in these models.

Perfect adjustment

Criteria for confirming a perfect generator adjustment.

17 Putting into operation / Trial run

17.4 Check ultrasound

Procedures for verifying the ultrasonic function after operation.

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