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Elster F90S - User Manual

Elster F90S
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Elster Messtechnik GmbH, Otto-Hahn-Straße 25, 68623 Lampertheim
Tel: +49 (0) 6206 933 0, Fax: +49 (0) 6206 933 100, www.elstermesstechnik.com
Artikel-Nr. 0080141141 - 2011-03-02 (F90S_M_09.01e/03.11)
Compact single-jet heat meter
F90S
Installation and Operating Instructions
3 General Information
• The valid standard for the application of heat meters is EN 1434,
parts 1 + 6. The regulations for electrical installations are to be
observed.
• The product meets the requirements relating to emissions in the
European Council Directive on EMC 2004/108/EC.
• The measurement stability of the heat meters is only guaranteed
when the quality of the water meets the conditions as speci ed
in the AGFW Recommendation FW-510.
In the case that the
compostion or consistency of the water deviates from these
requirements, the heat meters must be inspected and refurbished
regularly by the manufacturer.
• The instrument identi cation and the seals must not be damaged
or removed – otherwise the guarantee and the approved
application of the instrument no longer apply.
• The heat meter left the factory in conformance with all applicable
safety regulations. All maintenance and repair work is to be carried
out only by quali ed and authorized technical personnel.
• The direct-mounted temperature sensor or the plug on the
temperature sensor installation point may not be altered in any
way, in particular the sealing wire must not be removed.
• The instrument must be stored and transported at above-freezing
temperatures. The storage and/or ambient temperature must not
fall below 5°C.
• All details and speci cations listed on the data sheet of the heat
meter must be adhered to.
• All electrical connections must be laid at a minimum distance of
50 cm to sources of electromagnetic interference (switches,
controllers, pumps, etc.). All instrument connections must be laid
at a minimum distance of 10 cm to other current-carrying wires.
• The temperature sensor cables must not be kinked, rolled up,
lengthened or shortened.
• Instruments with a return- ow temperature sensor mounted
directly in the ow sensor may only be mounted in the return ow.
4 Mounting the Flow Sensor
• To protect against damage and dirt the heat meter should only be
removed from the packaging directly before installation.
• For meters with two declarations on the identi cation plate, such
as: Q 100l/h T: 3-100 K / Q 20l/h T: 6-100 K the declaration
that is not valid for the local installation situation must be made
unrecognizable;
for example, for oor heating:
Q 100l/h T: 3-100 K / Q 20l/h
T: 6-100 K
for example, for radiator heating:
Q 100l/h
T: 3-100 K / Q 20l/h T: 6-100 K
• To clean the heat meter (only if necessary) use a slightly moist
(not dripping wet!) cloth.
• If more than one heat meter is installed in one unit, care must
be taken to ensure that all the meters have the same installation
conditions.
• Pay attention to the installation point of the heat meter:
standard: in the return ow pipe
optional: in the forward ow pipe (state when ordering)
1 Application and Function
This single-jet compact heat meter
F90S
type ESH is designed
for measurement of the consumed heat energy in a closed heating
system.
2 Scope of Delivery
1. Heat meter, consisting of a calculator, ow sensor and two
temperature sensors, all permanently connected to each
other.
2. Installation kit
3. Installation kit wall support (only F90S separable version)
4. Installation and Operating Instructions
Flush the pipes according to DIN/EN
Close the shut-off valves
Open the nearest draining valve for pressure release and drain
the closed-off pipe section.
Loosen the coupling ring and remove the old heat meter
Remove all old gaskets
Clean the sealing surfaces
Insert new gaskets
Position the ow sensor correctly, taking into account the
direction of ow (arrow on the side of the ow sensor)!
Tighten the coupling rings
Rotate the calculator into the correct reading position.
Note:
In order to simplify mounting in narrow
installation spaces the calculator can be
detached from the ow sensor.
Only for the separable version.
To detach the calculator, press on the
lateral surfaces shown in the illustration
and carefully lift off the top part of the
housing.
6 Start of Operation
Slowly open the shut-off valves
Check that the meter is functioning properly and that there are
no leaks
After con rming that the heat meter is functioning properly, insert
and tighten the sealing wires for the temperature sensors and the
ow sensor itself.
When replacing a meter at the end of a veri cation period note the
meter readings and the serial numbers of the old and new meters.
Check the following points:
Is the heat meter of the right size?
Are the shut-off valves open?
• Is the heating system clear (dirt lters not clogged?)
• Are the temperature sensors and the ow sensor sealed (against
manipulation)?
Is the directional arrow on the ow sensor in the correct
direction?
• Is a ow volume displayed?
Is a plausible temperature difference displayed?
For instruments with two external temperature sensors, is the
forward ow sensor (red) in the forward ow and the return ow
sensor (blue) in return ow pipe?
For instruments with an integrated return ow temperature
sensor, check the ow sensor is installed in the return ow.

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Summary

Application and Function

Scope of Delivery

General Information

Mounting the Flow Sensor

Start of Operation

Mounting the Temperature Sensors

Direct mounting (ball valve and T-piece)

Mounting temperature sensors directly into pipes via ball valves or T-pieces.

Installation in temperature pockets

Installing temperature sensors into dedicated pockets with specific diameter requirements.

Display

Technical Data

Error Codes

Interfaces and Options

Optical (infrared) interface

PC communication via optocoupler and dedicated software.

M-bus

Details and requirements for M-bus interface communication.

Pulse output (potential-free)

Function and specifications for the pulse output option.

Mounting with wall support

Mounting with a sticker pad

Method for attaching the calculator to the wall using a sticker pad.

Mounting with dowels

Method for attaching the calculator to the wall using dowels.

Removing the heat meter from the mounting support

Procedure for detaching the heat meter from its wall mount.

Summary

Application and Function

Scope of Delivery

General Information

Mounting the Flow Sensor

Start of Operation

Mounting the Temperature Sensors

Direct mounting (ball valve and T-piece)

Mounting temperature sensors directly into pipes via ball valves or T-pieces.

Installation in temperature pockets

Installing temperature sensors into dedicated pockets with specific diameter requirements.

Display

Technical Data

Error Codes

Interfaces and Options

Optical (infrared) interface

PC communication via optocoupler and dedicated software.

M-bus

Details and requirements for M-bus interface communication.

Pulse output (potential-free)

Function and specifications for the pulse output option.

Mounting with wall support

Mounting with a sticker pad

Method for attaching the calculator to the wall using a sticker pad.

Mounting with dowels

Method for attaching the calculator to the wall using dowels.

Removing the heat meter from the mounting support

Procedure for detaching the heat meter from its wall mount.

Overview

The Elster F90S is a compact single-jet heat meter designed for measuring consumed heat energy in closed heating systems. It consists of a calculator, a flow sensor, and two temperature sensors, all permanently connected. An installation kit and operating instructions are included. For separable versions, a wall support installation kit is also provided.

The meter adheres to EN 1434, parts 1 and 6, for heat meter applications and complies with EMC Directive 2004/108/EC. Its measurement stability is guaranteed when water quality meets AGFW Recommendation FW-510. Deviations from these water quality standards necessitate regular inspection and refurbishment by the manufacturer. The instrument identification and seals must remain intact to preserve the warranty and approved application. All maintenance and repair work must be performed by qualified and authorized technical personnel. The direct-mounted temperature sensor or its plug must not be altered, and sealing wires must not be removed. The instrument should be stored and transported above freezing, with ambient temperatures not falling below 5°C. All specifications on the data sheet must be observed.

Electrical connections must be laid at a minimum distance of 50 cm from sources of electromagnetic interference (switches, controllers, pumps, etc.) and at least 10 cm from other current-carrying wires. Temperature sensor cables must not be kinked, rolled up, lengthened, or shortened. Instruments with a return-flow temperature sensor mounted directly in the flow sensor must be installed in the return flow. To prevent damage and dirt, the heat meter should only be removed from its packaging immediately before installation.

For meters with two declarations on the identification plate (e.g., Q ≥ 100l/h ΔT: 3-100 K / Q ≥ 20l/h ΔT: 6-100 K), the declaration not valid for the local installation situation must be made unrecognizable. For floor heating, this means obscuring "Q ≥ 20l/h ΔT: 6-100 K," and for radiator heating, obscuring "Q ≥ 100l/h ΔT: 3-100 K." The heat meter should be cleaned with a slightly moist (not dripping wet) cloth only if necessary. If multiple heat meters are installed in one unit, consistent installation conditions must be ensured for all meters. The standard installation point for the heat meter is in the return flow pipe; forward flow pipe installation is optional and must be specified when ordering.

Flow Sensor Mounting:

Pipes should be flushed according to DIN/EN. Shut-off valves must be closed, and the nearest draining valve opened to release pressure and drain the closed-off pipe section. The old heat meter is removed by loosening the coupling ring, and all old gaskets are discarded. Sealing surfaces are cleaned, and new gaskets inserted. The flow sensor must be positioned correctly, observing the direction of flow indicated by the arrow on its side. Coupling rings are then tightened, and the calculator rotated to the correct reading position. For separable versions, the calculator can be detached from the flow sensor by pressing its lateral surfaces and carefully lifting off the top part of the housing, simplifying mounting in narrow spaces.

Temperature Sensor Mounting:

For pipe systems with a size of DN25 or less, MID regulations require direct mounting of temperature sensors for new installations (new construction or retrofitted heating systems). During installation, the return flow sensor (blue label) must be mounted in the colder pipe, and the forward flow sensor (red label) in the warmer pipe.

Direct Mounting (ball valve and T-piece):

The blind plug/old temperature sensor and gasket/old O-ring are removed, and connection surfaces cleaned. The O-ring is slid off the temperature sensor and inserted into the bottom of the threaded opening of the ball valve or T-piece. The required mounting depth of the temperature sensor tip is set by tightening the cross-head screw in the correct beading on the sheath. The temperature sensor must not touch the bottom of the ball valve or T-piece. The temperature sensor is inserted into the ball valve or T-piece, and the screw nut is tightened to the stop.

Installation in Temperature Pockets:

Before installation, the inner diameter of the temperature pocket must be checked with a suitable caliber (5.0, 5.2, and 6.0 mm). Only temperature sensors with the matching diameter may be installed; adapters or reducing bushes are not permitted. The protective sheath of the temperature sensor must be inserted at least 36 mm into the pocket. The O-ring is removed from the temperature sensor and carefully inserted into the temperature pocket, ensuring it sits properly. The temperature sensor is inserted into the pocket as far as it will go (to the stop), ensuring it sits on the bottom of the pocket. The screw nut on the temperature sensor is then tightened as much as possible.

Start of Operation:

Shut-off valves are slowly opened, and the meter is checked for proper functioning and leaks. After confirming proper function, sealing wires for the temperature sensors and flow sensor are inserted and tightened. When replacing a meter at the end of a verification period, the meter readings and serial numbers of both the old and new meters should be noted.

Pre-operation Checklist:

  • Is the heat meter of the right size?
  • Are the shut-off valves open?
  • Is the heating system clear (dirt filters not clogged)?
  • Are the temperature sensors and the flow sensor sealed (against manipulation)?
  • Is the directional arrow on the flow sensor in the correct direction?
  • Is a flow volume displayed?
  • Is a plausible temperature difference displayed?
  • For instruments with two external temperature sensors, is the forward flow sensor (red) in the forward flow and the return flow sensor (blue) in the return flow pipe?
  • For instruments with an integrated return flow temperature sensor, check the flow sensor is installed in the return flow.

Display:

The calculator features an 8-digit liquid crystal display with special characters. Values are organized into three display loops. All data is retrieved using the Engelmann pushbutton next to the display. The standard display shows the total heat energy consumed since the meter was put into operation. The main loop (1st level) is accessed automatically at startup. Pressing the key for longer than 4 seconds switches to the next display loop. Keeping the key pressed cycles through the information loops. A brief press scans information within a loop. After one minute of inactivity, the display automatically returns to the main loop.

Display Levels:

  1. Main Loop:

    • Total heat energy in MWh (standard display)
    • Segment test (all segments triggered simultaneously)
    • Heat energy at last billing date (alternating with last billing date)
    • Total volume in m³
    • Current power in kW
    • Current flow in m³/h
    • Current date
    • Error message (alternating binary and hexadecimal display)
  2. Technician's Loop:

    • Maximum power in kW
    • Maximum flow in m³/h
    • Forward flow temperature in °C
    • Return flow temperature in °C
    • Temperature difference
    • Days in operation since verification
    • Pulse value (pulses per liter)
    • M-Bus address
    • Serial number of the heat meter
    • Firmware/Software version
  3. Statistics Loop:

    • Heat energy at previous billing date (alternating with that billing date)
    • 15 monthly energy values (alternating with corresponding reading dates)

Technical Data (Calculator):

  • Ambient temperature: 5 ... 55 °C
  • Temperature range: 1 ... 150 °C
  • Temperature difference: 3 ... 100 K
  • Power supply: 3V, lithium
  • Lifetime of battery: 6 + 1 year
  • Data storage: E2PROM/daily
  • Display: 8-digits + special characters
  • Interfaces: infrared (standard), M-bus or pulse output (optional)

Technical Data (Flow Sensor):

  • Nominal flow qp (m³/h): 0.6, 1.5, 2.5
  • Max. flow (m³/h): 1.2, 3.0, 5.0
  • Pressure drop Δp at qp (mbar): 160, 196, 165
  • Max. flow K at Δp = 1 bar (m³/h): 1.5, 3.5, 6.3 (not permissible in operation!)
  • Pressure drop MAP/PN (bar): 16
  • Low flow threshold horizontal (l/h): 3.5, 7, 10
  • Low flow threshold vertical (l/h): 4, 7, 10
  • External thread: G3/4B, G1B
  • Installation length (mm): 110, 130
  • Temperature range: 15 ... 90 °C
  • Mounting position: horizontal; vertical
  • Color code (SensoStar2+): blue, red, black

Technical Data (Temperature Sensors):

  • Type: PT500 platinum precision resistor
  • Connection: 2 wire technique
  • Diameter (mm): 5.0 (optional 5.2)
  • Length of connecting cables (m): 1.5 (optional 3.0)

Error Codes:

When the instrument detects an error, an error symbol and number are displayed. The error can also be displayed by selecting the "error display" menu item in the first level/main loop. There are seven possible causes of error, which can appear in combination. If an error occurs in the standard display (Total heat energy), with the exception of the "reset" error, the instrument must be exchanged and sent to the manufacturer for examination.

Error Display (Binary and Hexadecimal):

  • 1st position: electronic fault (error 40)
  • 2nd position: electronic fault (error 20)
  • 3rd position: Reset (error 10)
  • 4th position: scanning coil fault (error 08)
  • 5th position: electronic fault (error 04)
  • 6th position: RF-sensor fault (error 02)
  • 7th position: FF-sensor fault (error 01)

Interfaces and Options:

Optical (Infrared) Interface:

To communicate with a F90S instrument via PC, an optocoupler must be connected to the corresponding PC interface. The optocoupler and necessary software are available as options. The optical infrared interface is activated with the key. If no valid telegram is received or the key is not pressed again within 60 seconds, the interface is deactivated.

M-Bus:

An M-bus interface is available on request. It is crucial to ensure that the bus network structure (connecting cable length and diameter) corresponds to the instrument's baud rate (2400 Bd). The M-bus protocol complies with EN 13757-2, EN 13757-3, EN 1434-3, and the M-bus Recommendation (version 4.8 dated Nov. 1997), standard ICE870 ports 1, 2, and 4. During M-bus communication, other instrument interfaces (key, opto head) cannot be used.

  • Each end instrument is protected against high voltage up to the maximal allowed bus voltage (±50V). Additional protective measures must be provided by the level converter.
  • In a 250-slave M-bus network (maximum 250 heat meters), 24 requests per day are possible per meter. If fewer requests are made or fewer heat meters are connected to the bus, the unused amount of available requests is stored in the instrument (max. 300 requests).
  • Installation of an instrument in an M-bus network may only be carried out by authorized, qualified technical personnel.
  • Recommended cable type: Telephone cable J-Y(ST) Y2 x 2 x 0.8 mm².

Pulse Output (Potential-Free):

The potential-free pulse output, available as a built-in option (state when ordering), is an electronic switch for flexible use (class A0 according to EN1434), which outputs the counting pulses of the heat meter. The pulse output closes corresponding to the pulse value (indicated on the identification plate). As long as the nominal and boundary values of the contact are considered, the user can define contact data within a wide range. A variety of data acquisition instruments can be connected to the contact outputs. The pulse value is indicated on the instrument.

  • Pulse value (Heat): 1 kWh/Imp or optional
  • Pulse value (Volume): 100 L/Imp

Pulse Output Specifications:

  • Max. switching current (peak): 300 mA ~/-
  • Max. switching voltage: 35 V ~/-
  • Max. switching power: 300 mW
  • Insulation resistance: > 10^10 Ohm
  • Contact resistance: max. 25 Ohm
  • Contact capacity: 1.5 pF
  • Maximum current: 120 mA
  • Dielectric strength (open contact): 350 V ~/-
  • Closing time: 125 ms
  • Distance between pulse: 125 ms

Mounting with Wall Support (for instruments with detachable calculators):

When the calculator is detached from the flow sensor, it can be mounted on the wall using the mounting support. If possible, the wall mounting support should be placed above the flow sensor. The display must remain accessible and readable without auxiliary tools.

Wall Mounting Kit:

  • 2 screws
  • 2 dowels
  • 1 double-sided sticker pad
  • 1 wall mounting support

Mounting with a Sticker Pad:

Press the locking positions on the side of the adapter lightly with one hand while pulling up the calculator housing with the other hand. Latch the wall mounting support onto the instrument. Remove the protective foil from the sticker pad and press the pad firmly onto the wall support. Remove the second protective foil from the sticker pad and press the instrument with the wall mounting support firmly in place on the wall.

Mounting with Dowels:

Press the locking positions on the side of the adapter lightly with one hand while pulling up the calculator housing with the other hand. Drill holes for the dowels (Ø 6 mm, depth 40 mm), taking into account the maximum length of the connecting cable (300 mm) between the flow sensor and the heat meter. Screw on the wall mounting support. Attach the instrument to the mounting support.

Removing the Heat Meter from the Mounting Support:

Pull the instrument upwards and away from the wall.

Subject to technical change. Return shipment of lithium batteries must be carried out appropriately.

Elster F90S Specifications

General IconGeneral
BrandElster
ModelF90S
CategoryMeasuring Instruments
LanguageEnglish

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