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Copeland 4MTL-05
Emerson Copeland 4MTL-05 User Manual
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Copeland
™
Str
eam C
O
2
Semi-Hermetic Compressors
f
or T
ranscritical & Subcritical Applications
4MTL
-05_ to 4MTL
-50_
Application Guidelines
4MSL
-03_ to 4MSL
-15_
2
Table of Contents
Default Chapter
2
Table of Contents
2
About These Guidelines
4
Icon Explanation
4
Safety Statements
4
General Instructions
5
1 Safety Instructions
4
2 Product Description
6
General Information about Copeland™ Stream CO
6
Nomenclature
7
Nameplate Information
7
Application Range
8
Qualified Refrigerant and Oil
8
Application Limits
8
Recommendations for Minimum Suction Superheat - Lubrication Conditions
9
Design Features
10
Compressor Construction
10
Compressor Cooling
10
Lubrication
10
Oil Level
11
3 Installation
14
Compressor Handling
14
Delivery
14
Transport and Storage
14
Positioning and Securing
14
Installation Location
15
Mounting Parts
15
Pressure Safety Controls
16
Safety Relief Valves
16
Maximum Allowable Pressures PS
17
Maximum Operating Pressures
17
Shut-Off Valves
17
Shut-Off Valves Design
18
Explanation of Supplier Description
18
Additional Information about Shut-Off Valves
18
Variations for Shut-Off Valves
19
Screens
20
4 Electrical Connection
21
General Recommendations
21
Electrical Installation
21
Part-Winding Motors (YY/Y) - Code a
21
Part-Winding Motors (YY/Y) - Code F
21
Star / Delta Motors (Y/∆) - Code E
21
Terminal Box Isolators and Jumpers Position
22
Wiring Diagrams
23
Compressors with Next Generation Coresense Module
23
Compressors with Coresense Protection Module
25
Compressors with Coresense Diagnostics Module
27
Protection Devices
29
Next Generation Coresense
29
Next Gen Coresense Specifications
29
Next Gen Coresense Features
29
Coresense™ Protection
30
Motor Protection
30
Coresense™ Diagnostics (until December 2019 Included)
31
Crankcase Heater
32
5 Start-Up & Operation
34
Leak Test
34
System Evacuation
34
Preliminary Checks - Pre-Starting
34
Charging Procedure
35
Initial Start-Up
35
Minimum Run Time
35
Inverter Operation
36
Maximum Operating Current - Models 4MTL-35 to 4MTL-50
36
Recommendations for Use with an Inverter
36
6 Maintenance & Repair
38
Exchanging the Refrigerant
38
Replacing a Compressor
38
Lubrication and Oil Removal
38
Oil Additives
39
Unbrazing System Components
39
7 Dismantling & Disposal
39
Appendix 1: Connections of Stream CO
40
Compressors
40
Appendix 2: Tightening Torques in Nm
41
Appendix 3: Correct T-Plate Isolators Depending on Motor Version & Power Supply
43
Disclaimer
44
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Technical Information
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Emerson Copeland 4MTL-05 Specifications
General
Brand
Emerson
Model
Copeland 4MTL-05
Category
Air Compressor
Language
English
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