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Emerson Fisher 4221 - User Manual

Emerson Fisher 4221
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D200354X012
Incorporates Errata Sheet dated February 2009 see page 43
4200 Series Electronic Position Transmitters
Contents
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . .
Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Educational Services 2. . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Instructions for Safe Use and
Installations in Hazardous Locations 6. . . . . .
CSA 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FM 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATEX Intrinsic Safety, Dust 7. . . . . . . . . . . . . . .
ATEX Type n, Dust 7. . . . . . . . . . . . . . . . . . . . . .
Mechanical Connections 7. . . . . . . . . . . . . . . . . . .
Sliding-Stem Actuator Mounting 7. . . . . . . . . . .
Rotary-Shaft Actuator Mounting 8. . . . . . . . . . .
Long Stroke Sliding-Stem Actuator
Mounting Type 585C and 470-16 8. . . . . . . .
Long Stroke Sliding-Stem Actuator
Mounting Type 585CLS and 490 9. . . . . . . .
Electrical Connections 10. . . . . . . . . . . . . . . . . . . .
Conduit 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Wiring 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Potentiometer Alignment 12. . . . . . . . . . . . . . . . .
Direct or Reverse Action 13. . . . . . . . . . . . . . . . . .
Operating Information 13. . . . . . . . . . . . . . . . . . . . .
Initial Considerations 13. . . . . . . . . . . . . . . . . . . . .
Transmitter and Position Switch
Conditions 15. . . . . . . . . . . . . . . . . . . . . . . . . .
Normal Operation 17. . . . . . . . . . . . . . . . . . . . . . . .
Calibration 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Equipment Required 17. . . . . . . . . . . . . . . . .
Test Connections to the Field Wiring
Compartment 18. . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter Circuit Zero and Span
Adjustment 18. . . . . . . . . . . . . . . . . . . . . . . . . . .
High and Low Position Switch Adjustment 19. .
Setting the High Position Switch 20. . . . . . . . . .
Setting the High Position Switch
Deadband 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Low Position Switch 20. . . . . . . . . .
Setting the Low Position Switch
Deadband 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
Position Switch Circuit Shutoff 20. . . . . . . . . . . . .
Principle of Operation 21. . . . . . . . . . . . . . . . . . . . .
Transmitter Circuit 22. . . . . . . . . . . . . . . . . . . . . . .
Position Switch Circuit 22. . . . . . . . . . . . . . . . . . . .
W4273-1
SLIDING-STEM
ACTUATOR MOUNTING
W4274-1
ROTARY
ACTUATOR MOUNTING
Figure 1. Typical 4200 Series Position Transmitters
Maintenance 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Procedures 23. . . . . . . . . . . . . .
Transmitter Circuit 23. . . . . . . . . . . . . . . . . . . . . .
Position Switch Circuit 24. . . . . . . . . . . . . . . . . .
Parts Ordering 27. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loop Schematics and Nameplates 40. . . . . . . . . .
Introduction
Scope of Manual
This instruction manual provides installation,
operating, calibration, maintenance, and parts
ordering information for the 4200 Series electronic
position transmitters (figure 1). Refer to separate
instruction manuals for information on the actuator
and valve.
Instruction Manual
Form 5596
November 2006
4200 Series Transmitters

Table of Contents

Questions and Answers

  • S
    Stephen HenryAug 12, 2025
    What to do if I have position switch circuit issues with my Emerson Fisher 4221 Transmitter?
    • A
      Ashley EvansAug 12, 2025
      If you're experiencing issues with the position switch circuit of your Emerson Transmitter, first, make sure the circuit is correctly connected and the terminal marked (R) on the field circuit printed wiring board goes back to the negative terminal of the power supply. Additionally, verify that the power supply voltage is between 20 and 30 volts DC.
  • C
    Cindy DavilaAug 15, 2025
    How to troubleshoot potentiometer problems in Emerson Fisher 4221?
    • S
      shawnkingAug 15, 2025
      If the potentiometer is causing issues with your Emerson Transmitter, you can try performing the potentiometer alignment. Alternatively, you might need to replace the pot/bushing assembly. You can also try performing the potentiometer alignment procedures and then repeating step 8. As a last resort, consider replacing the transmitter printed wiring board or sending the transmitter to the factory for repair.
  • U
    ujamesAug 23, 2025
    How to fix an Emerson Transmitter that is not operating properly?
    • E
      Erin ThompsonAug 23, 2025
      If your Emerson Transmitter isn't working right, maintenance can be done by sending the whole thing to the factory for repair, swapping out the printed wiring board(s), or replacing the pot/bushing assembly.
  • D
    Donald HughesAug 27, 2025
    How to troubleshoot an Emerson Fisher 4221 not functioning properly?
    • R
      Richard NelsonAug 27, 2025
      To troubleshoot an Emerson Transmitter that is not functioning properly, start by verifying that the instrument is receiving power and that the receiving devices are operating correctly. Ensure that the power supply voltage is between 20 and 30 volts DC. Check the position switch circuit connection, making sure the terminal marked (R) on the field circuit printed wiring board returns to the negative terminal of the supply. You can also troubleshoot the transmitter circuit by measuring the voltages V3 and V4. If V3 and V4 are correct, perform the high and low position switch calibration procedures.
  • R
    Rebecca DavisAug 31, 2025
    What to do if the potentiometer is the source of trouble in Emerson Fisher 4221 Transmitter?
    • B
      Bailey SmithAug 31, 2025
      If the potentiometer may be the source of trouble in your Emerson Transmitter, check the voltage between TP3 (+) and TP4 (?) as you vary the potentiometer's position. For Type 4212 and 4222 transmitters, check the voltage between TP5 and TP6 as you vary the potentiometer's position. If the voltage doesn't change with position, perform the potentiometer alignment. If the problem continues, replace the pot/bushing assembly.
  • K
    Kathleen StuartSep 3, 2025
    What to do if Emerson Fisher 4221 output is constant or non-linear?
    • T
      Thomas AllenSep 3, 2025
      If the potentiometer wiper voltage checks good, but the Emerson Transmitter output is constant or non-linear, perform the potentiometer alignment procedures and then repeat step 8 above. If the potentiometer voltage is present but the transmitter output current does not change linearly as the position of the potentiometer changes, replace the transmitter printed wiring board, or return the transmitter to the factory for repair.
  • C
    Cody JacksonSep 7, 2025
    What to do if the position switches cannot be set on Emerson Fisher 4221?
    • J
      Joseph AdamsSep 7, 2025
      If the position switches of your Emerson Transmitter cannot be set, replace the field circuit printed wiring board or return the instrument to the factory for repair.
  • J
    Joshua ReyesSep 10, 2025
    What to do if voltage is not present at test points in Emerson Fisher 4221?
    • J
      Justin UnderwoodSep 12, 2025
      If there's no voltage at the test points of your Emerson Transmitter, either replace the printed wiring board or return the instrument to the factory for repair.

Summary

Specifications

Safety and Classification Specifications

Details electrical classifications and hazardous area approvals.

Special Instructions for Safe Use and Installations in Hazardous Locations

CSA Hazardous Location Safety

Safety guidelines for CSA certified installations in hazardous areas.

FM Hazardous Location Safety

Safety guidelines for FM certified installations in hazardous areas.

Mechanical Connections

Sliding-Stem Actuator Mounting

Procedures for mounting transmitters on sliding-stem actuators.

Rotary-Shaft Actuator Mounting

Long Stroke Sliding-Stem Actuator Mounting

585 CLS;490 Actuator Mounting

Electrical Connections

Potentiometer Alignment

Direct or Reverse Action

Troubleshooting Procedures

Transmitter Circuit Troubleshooting

Diagnosing issues with the 4-20mA output signal.

Position Switch Circuit Troubleshooting

Diagnosing issues with position switch relays.

Emerson Fisher 4221 Specifications

General IconGeneral
BrandEmerson
ModelFisher 4221
CategoryTransmitter
LanguageEnglish

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