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Emerson SP1404 User Manual

Emerson SP1404
220 pages
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Installation Guide
U
Regen
200V, 400V, 575V, 690V
Part Number: 0471-0029-02
Issue: 2
www.controltechniques.com

Table of Contents

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Emerson SP1404 Specifications

General IconGeneral
BrandEmerson
ModelSP1404
CategoryServo Drives
LanguageEnglish

Summary

Safety Information

Warnings, Cautions, and Notes

Essential information for avoiding safety hazards and product damage.

Electrical Safety Warnings

Highlights severe electrical shock risks and lethal hazards associated with drive operation.

System Design Safety and Personnel Safety

Emphasizes safe incorporation of the drive into systems and the need for trained personnel.

SECURE DISABLE/ENABLE in Regen Operation

Clarifies the safety function limitations of the enable input in regen operation.

Introduction to Regen Operation

Regen Operation Overview

Describes regen operation for four-quadrant applications and bi-directional power flow.

Principles of Operation

Explains how the Unidrive SP converts AC supply to controlled DC voltage for motor control.

Power Flow and Synchronisation

Synchronisation

Details the process and requirements for synchronizing the Regen drive to the AC supply.

Current Trimming and System Configurations

Regen System Configurations

Outlines possible Unidrive SP Regen configurations for controlling motoring drives.

Regen System Configurations: Single Regen

Single Regen, Single Motoring System

Describes the layout for a standard regen system with one Regen and one motoring drive.

Single Regen, Multiple Motoring System

Shows the layout for a regen system with one Regen drive and multiple motoring drives.

Regen System Configurations: Multiple Regen

Multiple Regen, Multiple Motoring System

Illustrates a multiple regen drive system with multiple motoring drives.

Drive Ratings

200V Drive Ratings

Provides continuous output current ratings for 200V drives across various switching frequencies.

Unidrive SPMC Rectifier Types

Unidrive SPMC Half Controlled Thyristor Rectifier

Describes the SPMC controlled thyristor rectifier and its applications.

Output Sharing Chokes for Motoring Drives

Output Sharing Chokes (for Motoring Drives Only)

Details available output sharing chokes used for motoring drives in regen systems.

Regen Components

Switching Frequency Filter Components

Varistors and EMC Filters

Varistors for Protection

Details varistor data for fitting to protect against AC line voltage transients.

External EMC Filters

Recommends external EMC filters to reduce emissions to low levels.

External Charging Resistors

System Design

System Design Factors and Configurations

Covers factors for sizing regen systems and calculations for single/multiple drive setups.

Power Connections: Single Regen Systems

Single Regen, Single/Multiple Motoring Power Connections

Shows power and control connections for a single regen and single motoring drive system.

Power Connections: Single Regen with SPMC

Single Regen, Multiple Motoring System using Unidrive SPMC

Illustrates power and control connections for multiple motoring regen solution using SPMC.

Power Connections: Single Regen with External Resistor

Single Regen, Multiple Motoring System using External Charging Resistor

Shows power and control connections for multiple motoring regen with an external charging resistor.

Power Connections: Multiple Regen with SPMC

Multiple Regen, Multiple Motoring using Unidrive SPMC

Details power connections for multiple regen and multiple motoring systems using Unidrive SPMC.

Drive Ratings and Non-Standard Applications

Regen and Motoring Drive Ratings

Guidance on selecting Regen drive rating based on motoring drive braking power.

Non-Standard Applications and Supply Assessment

Covers omitting switching frequency filter and assessing supply requirements.

Cable Length Restrictions and Types

Cable Length Restrictions

Details AC supply and DC bus connection length restrictions for regen systems.

Exceeding Maximum Cable Length Considerations

Exceeding Maximum Cable Length

Addresses requirements for additional components when exceeding maximum cable lengths.

Regen Inductor Cooling Requirements

Specifies forced cooling for regen inductors when maximum cable lengths are exceeded.

EMC Filter Considerations for Long Cables

Details EMC filter behavior and requirements with long cables.

Line to Ground Capacitors for Multi-Drive Systems

Line to Ground Capacitors for Multi-Drive Systems

Provides guidance on selecting line-to-ground capacitors for regen systems with long cables.

Mechanical Installation

Safety, Planning, and Environmental Considerations

Covers safety, planning, access, environmental protection, cooling, and electrical safety.

Regen Component Dimensions

Regen Inductor Dimensions

Provides dimensions and specifications for Regen inductors.

Switching Frequency Filter Inductor Dimensions

Switching Frequency Filter Inductor Specifications

Details specifications for 200V switching frequency filter inductors.

Output Sharing Choke Dimensions

Output Sharing Choke Ratings

Lists ratings for 400/600V output sharing chokes.

Switching Frequency Filter Capacitors

Switching Frequency Filter Capacitors

Specifies suitable capacitors for operation at any switching frequency.

Switching Frequency Filter Capacitor Specifications

Specifies suitable capacitors for operation at any switching frequency.

External EMC Filters

External EMC Filter Details

Provides cross-reference for Schaffner and Epcos external EMC filters for various drives.

External Charging Resistors and Varistors

External Charging Resistors (Type TG Series)

Details type TG series external charging resistors and their specifications.

Enclosure Layout and Sizing

Enclosure Layout Guidelines

Provides guidelines for drive and component layout within an enclosure.

Enclosure Sizing Calculations

Explains how to calculate the minimum required unobstructed surface area for enclosures.

Cubicle Design and Ambient Temperature Effects

Cubicle Design and Drive Ambient Temperature

Discusses how ambient temperature affects drive derating and cooling.

Electrical Installation

Electrical Installation Safety Precautions

Covers critical safety warnings for electrical installation, including shock risk and stored charge.

AC and DC Regen Power Connections

Unidrive SP Size 1 Regen Drive Power Connections

Illustrates power connections for Unidrive SP size 1 Regen and motoring drives.

Ground Connections

Unidrive SP Ground Connections

Details ground connection methods for Unidrive SP drives of various sizes.

AC Supply Types and Considerations

Cable and Fuse Ratings

Cable and Fuse Ratings (European & USA)

Provides tables for selecting appropriate cable sizes and fuse ratings.

EMC Compliance Requirements

EMC Compliance with EN61800-3 Standard

Details requirements for meeting EMC standards for power drive systems.

External EMC Filter Installation and Removal

External EMC Filter

Recommends external EMC filters and provides details on their selection and installation.

Removal of Internal EMC Filter

Provides instructions for removing the internal EMC filter from drive sizes 1 to 6.

General EMC Requirements: Ground Connections

EMC Compliance Standards and Emission Types

Conducted RF Emission Requirements

Wiring Guidelines and EMC Specifics

Control Connections

Unidrive SP Control Terminals Overview

Getting Started

Regen Drive Commissioning

Regen Drive Commissioning Steps

Provides a step-by-step guide for commissioning the Regen drive and associated components.

Motoring Drive Commissioning

Optimisation

Parameters

Menu 0: Basic Parameters

Menu 3: Regen Sequencer

Menu 4: Current Control

Current Controller Gain Settings

Thermal Time Constant and Protection Settings

Menu 5: Regen Control

Drive Enable and Filter Change Parameters

Control Word and Hardware Enable Functions

Menu 7: Analogue I/O

Menu 8: Digital I/O

Menu 9: Programmable Logic, Motorized Pot, and Binary Sum

Menu 10: Status and Trips

External Trip and Drive Reset Functions

Auto-Reset and Trip Action Settings

User Trip Configuration and Status Word

Menu 11: General Drive Set-up

Drive Derivative, Software Version, and Security

Drive Ratings and SMARTCARD Operations

SMARTCARD Data Management

Security Status and Drive Mode Settings

Menu 12: Threshold Detectors and Variable Selectors

Menu 14: User PID Controller

Menus 15, 16 and 17: Solutions Module Set-up

Menu 22: Additional Menu 0 Set-up

Power Dissipation

Supply Requirements and Environmental Conditions

Protection: AC Supply and DC Bus Fusing

Component Data

Regen Inductors

Provides detailed specifications and dimensions for Regen inductors.

Softstart Resistors and Switching Frequency Filters

Optional External EMC Filters

Varistors for AC Line Protection

Lists varistor specifications for AC line protection.

Component Sizing

Resistor Sizing for Multiple Drive Systems

Sizing Thermal Overload

Diagnostics

Trip Indications

Describes how trip information is displayed and lists trip codes and diagnoses.

Trip Diagnosis Details

Solutions Module Trip Diagnosis

Common Trip Conditions and Diagnoses

Alarm Indications

Displaying Trip History

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