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Emerson SP1406 User Manual

Emerson SP1406
220 pages
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Installation Guide
U
Regen
200V, 400V, 575V, 690V
Part Number: 0471-0029-02
Issue: 2
www.controltechniques.com

Table of Contents

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Emerson SP1406 Specifications

General IconGeneral
BrandEmerson
ModelSP1406
CategoryServo Drives
LanguageEnglish

Summary

Installation Guide

Safety Information

Electrical Safety - General Warning

Warning about severe electrical shock and potential lethality from drive voltages.

System Design and Safety of Personnel

Drive is a component for professional incorporation; incorrect installation can create a hazard.

Introduction

Regen Operation

Use as a regenerative front end for four quadrant operation, allowing bi-directional power flow.

Advantages of Unidrive SP Operating in Regen Mode

Main advantages include energy saving, sinusoidal input current, and near unity power factor.

Principles of Operation

Explains how the IGBT stage acts as a sinusoidal rectifier converting AC to controlled DC voltage.

Power Flow

Illustrates the relationship between supply voltage and Regen drive voltage using a phasor diagram.

Synchronisation

Regen drive synchronisation to AC supply does not require additional hardware; uses space vector modulator.

Regen System Configurations

Details possible configurations for Unidrive SP Regen systems.

Regen Drive System Types

Details system types: Single Regen, single motoring; Single Regen, multiple motoring.

Multiple Regen, Multiple Motoring System

Describes a system with multiple Regen drives and multiple motoring drives.

Product Information

Ratings

Provides current and power ratings for Unidrive SP drives across different voltage ranges.

Drive Features

Illustrates features of drive sizes 1 to 6, including connections and modules.

Unidrive SPMC Half Controlled Thyristor Rectifier

Describes the SPMC as a controlled rectifier and SPMU as uncontrolled rectifier.

Output Sharing Chokes (for Motoring Drives Only)

Details available output sharing chokes for motoring drives in regen systems.

Regen Components

Details essential components for regen systems, including inductors, capacitors, and varistors.

EMC Filters

Details external EMC filters sourced from Schaffner and Epcos.

External Charging Resistor

External resistors used with multiple regen/motoring or single regen/multiple motoring drives.

System Design

Introduction

Sizing of a regen system requires considering line voltage, motor ratings, power, and overload.

Single Regen, Single Motoring Drive

Calculations for single Regen/motoring or single Regen/multiple motoring drive systems.

Multiple Motoring Drives

Regen drive must supply net peak power from all motoring drives plus losses.

Power Connections

Covers power connections for Unidrive SP regen systems, including AC supply and DC bus.

Single Regen, Single / Multiple Motoring System

Shows power and control connections for a single regen and single/multiple motoring drive system.

Single Regen, Multiple Motoring System using a Unidrive SPMC

Shows power and control connections for multiple motoring regen solution using SPMC.

Single Regen, Multiple Motoring System using an External Charging Resistor

Shows power and control connections for multiple motoring regen solution using external resistor.

Multiple Regen, Multiple Motoring using Unidrive SPMC

Shows power connections for multiple Regen and multiple motoring drives using Unidrive SPMC.

Regen and Motoring Drive Ratings

Details Regen drive current limits and power rating considerations relative to motoring drive.

Cable Length Restrictions

Details three significant cable lengths that must be accounted for in regen system design.

Cable Length

Provides tables for maximum permissible cable lengths for Regen systems at different switching frequencies.

Exceeding Maximum Cable Length

Addresses additional components needed when maximum cable length is exceeded.

Mechanical Installation

Safety Information

Installation must be safe under normal and fault conditions; consult qualified personnel.

Electrical Safety

Installation must be safe under normal and fault conditions; electrical installation instructions are in Chapter 6.

Regen Inductor

Lists dimensions and specifications for 200V and 400V Regen inductor types.

Electrical Installation

Electric Shock Risk

Voltages in AC supply, DC connections, and output can cause severe shock or be lethal.

Isolation Device

Disconnect AC supply with an approved device before removing covers or servicing.

Stored Charge

Drive capacitors remain charged after AC supply disconnection; wait ten minutes before work.

Power Connections

Details AC and DC power connections for Unidrive SP Regen drives of various sizes.

AC and DC Regen Connections

Shows power connections for Unidrive SP size 1 Regen drive.

EMC (Electromagnetic Compatibility)

Covers EMC requirements, general principles, and compliance standards.

External EMC Filter

Details external EMC filters sourced from Schaffner and Epcos.

Getting Started

Regen Drive Sequencing

Sequence: line sync, DC bus voltage rise, then motoring drive enable; prevents damage.

Parameters

Menu 10: Status and Trips

Provides information on drive status, alarms, and trip codes for diagnostics.

Technical Data

Protection

Details fuse protection requirements for various regen system configurations.

Regen Inductor

Lists dimensions and specifications for 200V and 400V Regen inductor types.

Switching Frequency Filter

Details AC input terminals of Regen drive and requirements for switching frequency filter inductors.

Optional External EMC Filters

Provides cross-reference for Unidrive SP / EMC filters from Schaffner and Epcos.

Component Sizing

Sizing of MCB for Switching Frequency Filter

Calculates MCB current rating based on filter inductance, capacitance, charging current, and supply voltage.

Resistor Sizing for Multiple Drive Systems

Calculates charging resistor for multiple drive systems due to inrush current.

Thermal / Magnetic Overload Protection for Soft Start Circuit

Provides protection against short circuits and fire risk for the soft start resistor.

Diagnostics

Trip Indications

Describes how to read trip indications from the display or LED status indicator.

Displaying the Trip History

Explains how the drive logs the last 10 trips and their corresponding times.

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