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EngA ENGINEERED AIR DJM2.4

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A
IOM-16 Oct 00 R2
INSTALLATION, OPERATION
AND MAINTENANCE MANUAL
FOR
DJM2.4
INDIRECT FIRED HEATING CONTROLLER
UNIT MODEL NO. _________________
UNIT SERIAL NO. _________________
SERVICED BY: ___________________
TEL. NO: ________________________
CANADIAN
HEAD OFFICE
AND FACTORY
USA
HEAD OFFICE
AND FACTORY
CANADIAN
EASTERN FACTORY
1401 HASTINGS CRES. SE
CALGARY, ALBERTA
T2G 4C8
Ph: (403) 287-4774
Fx: 888-364-2727
32050 W. 83
rd
STREET
DESOTO, KANSAS
66018
Ph: (913) 583-3181
Fx: (913) 583-1406
1175 TWINNEY DRIVE
NEWMARKET, ONTARIO
L3Y 5V7
Ph: (905) 898-1114
Fx: (905) 898-7244
SALES OFFICES ACROSS CANADA AND USA
Retain instructions with unit and maintain in a legible condition.
Please give model number and serial number when contacting
Engineered Air for information and/or parts.
www.engineeredair.com
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EngA ENGINEERED AIR DJM2.4 Specifications

General IconGeneral
BrandEngA
ModelENGINEERED AIR DJM2.4
CategoryController
LanguageEnglish

Summary

Temperature Conversions

Application

Service

General

Basic Features

Details the fundamental capabilities and characteristics of the DJM2.4 controller.

Wiring

System Timings

Pots

Pot Descriptions (DCAL to BMSS)

Explains the function of pots DCAL, BMSZ, CONT, SER, SP, and BMSS.

Pot Descriptions (CURVE to Pot 10)

Details the function of pots CURVE, MINSP, Pot 9, and Pot 10.

High Fire Override

Status Lights

LED 1 (Pre-Purge) Status

Describes the meaning of the LED 1 status for pre-purge indication.

LED 2 (Heat Call) Status

Explains the meaning of the LED 2 status for heat call indication.

LED 3 (Flame Relay) Status

Details the meaning of the LED 3 status for flame relay/ignition.

Basic Burner Operation

Blower and Dampers Control

Explains how blowers and dampers are controlled externally to the DJM2.4.

Burner Operation Sequence

Outlines the step-by-step process of burner ignition and operation.

Service Mode Operation

Describes how to enter and utilize the service mode for troubleshooting.

Temperature Control - General Overview

Available Control Types

Lists the different temperature control sources compatible with DJM2.4.

DJM2.4 Controlled by DCV (C-TRAC, Metasys)

Details setup for DJM2.4 controlled by external DCV systems like C-TRAC.

BMS Control

BMS Wired to R and W (Old DJM Retrofit)

Wiring instructions for BMS control using R and W terminals for older DJM.

BMS Wired to + and - (Preferred)

Recommended wiring method for BMS control using '+' and '-' terminals.

BMS Calibration and Set Up

Discharge Sensor Readouts, Calibration, Etc.

TE6000 Sensor Calibration

Procedure for calibrating the TE6000 discharge air sensor.

Burner Set Up

Burner Selection

Guidance on selecting between standard and high turndown burners.

Combustion Set Up Procedures

General steps for setting up combustion for various burners.

Standard Burner Setup

Specific setup procedures for the standard (round) burner.

High Turndown Burner Setup

Specific setup procedures for the high turndown (rectangular) burner.

Pilot Set Up (High Turndown)

Instructions for setting up the pilot for high turndown burners.

Pilot Set Up for Standard Burners

Detailed steps for setting up the pilot for standard burners.

Special Service Notes

On Board Fuse and Response Issues

Troubleshooting fuse, control response, and sensor issues.

Speed Sensor Checking and Values

Methods for checking speed sensor function and approximate values.

Pre-Purge Light Troubleshooting

Diagnosing issues when the pre-purge light indicates a problem.

Fan and Control Contact Issues

Addresses problems with fan operation and solid-state control contacts.

Cold Discharge Temperature Issues

Explains cold weather effects on discharge temperature and airflow.

Burner Operation Problems

Covers issues like smells, water in flue, and burner pulsing.

Ignition and Service Mode Issues

Troubleshooting ignition failures and service mode behavior.

Gas Pressure and Rumble Issues

Addresses gas pressure response and burner rumble during light-off.

Burner Staying On

Explains why the burner might stay on continuously.

Burner Stays on Low Fire

Diagnosing issues where the burner remains on low fire.

Sooting and Valve Sticking

Covers burner sooting causes and modulating valve sticking problems.

Power Vented Flues and Motor Issues

Notes on power vented flues, fan motors, and wheel replacement.

Set Up When Installing a DJM2.4 in Field

Burner and Control Configuration

Field setup steps for burner application and control configuration.

BMS Integration Settings

Settings for integrating the DJM2.4 with BMS systems.

Miscellaneous Notes

Combustion Blower Speed Specs

Specifications for combustion blower speeds for different burner types.

Maxitrol Gas Valve Voltages

Voltages required for Maxitrol modulating gas valves to reach high fire.

DJM2 Slaving and SH Application

Notes on DJM2 slaving from C-TRAC and SH steam humidifier application.

Maxitrol Gas Valve Drawings

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