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Engbo XF 30 VR User Manual

Engbo XF 30 VR
28 pages
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XF
Rev: 4, 2010-02-01
Page 1
XForce thruster – VR series
Installation and user manual
XF 30 VR
XF 60 VR
XF 90 VR
XF 130 VR
English version
According to NS-EN ISO 9001:2000 FCC ID: R78-RC-01
R78-ECU-01
Art. no. 117-00166

Table of Contents

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Engbo XF 30 VR Specifications

General IconGeneral
BrandEngbo
ModelXF 30 VR
CategoryBoating Equipment
LanguageEnglish

Summary

Introduction

Operation

XForce Intelligent Electronic Protection

Details the automatic monitoring and protection features of the thruster system.

How to Operate the Thruster

Instructions on basic joystick or touch panel operation for maneuvering the boat.

Operating Panel Versions and Instructions

Operating Panel Versions

Describes the different available control panel types for the thruster.

Operating Instructions

Provides guidance on how to use the remote control and its functions.

Directions for Use

Explains the specific button presses for controlling thruster direction and functions.

Remote Control Unit and Coding

RCU - Remote Control Unit

Details the Remote Control Unit (RCU) and its role in the system.

Wireless Remote Control Indicators

Explains the meaning of different colored indicator lights on the wireless remote.

Coding Wireless Remote Control

Step-by-step guide for pairing the wireless remote control with the receiver unit.

Battery Replacement and Specifications

Battery Replacement

Instructions for replacing batteries in the wireless remote control unit.

Wireless Remote Technical Specifications

Lists technical details for the wireless remote control unit.

Dimensions and RCU Installation

Thruster Model Dimensions

Provides physical dimensions for XF30VR, XF60VR, XF90VR, and XF130VR thrusters.

RCU Dimensions

Details the physical dimensions of the Remote Control Unit (RCU).

RCU Installation

Instructions for mounting and installing the Remote Control Unit (RCU).

Thruster Installation: Preparation

Drilling Tool Kit

Describes the specialized tools required for efficient tunnel installation.

Choosing Thruster Location

Guidance on selecting the optimal position for mounting the bow thruster.

Cutting Installation Holes

Steps for cutting precise holes in the hull for the thruster tunnel.

Thruster Installation: Tunnel Work

Tunnel Centre Hole Preparation

Procedure for drilling the central pilot hole for the tunnel cutting tool.

Adapting the Thruster Tunnel

Instructions on modifying the thruster tunnel to fit the hull correctly.

Cleaning Surfaces for Fastening

Steps for preparing hull and tunnel surfaces for bonding.

Thruster Installation: Securing and Finishing

Preventing Filling Material Run-out

Techniques to prevent filler material from escaping during installation.

Securing the Thruster Tunnel

Detailed instructions for bonding the tunnel securely to the hull.

Applying Filler Material

Guidance on using filler for a smooth and watertight finish around the tunnel.

Thruster Installation: Finishing Touches

Grinding Tunnel Edges

Procedures for grinding and rounding hull openings for optimal performance.

High Speed Boat Tunnel Installation

Specific considerations for installing thruster tunnels on fast boats.

Applying Hull and Tunnel Coating

Instructions for priming and coating the hull and tunnel for protection.

Thruster Installation

Thruster Unit Overview

Description of the XF30VR, XF60VR, XF90VR, and XF130VR thruster units.

Preparing for Thruster Mounting

Steps to prepare the hull interior before mounting the thruster.

Non-Vertical Thruster Mounting

Guidelines for mounting the thruster at angles other than vertical.

Thruster Mounting Details

Off-Centre Thruster Mounting

Specifics on slightly offsetting the thruster for optimal propeller placement.

Drilling Thruster Mounting Holes

Details on drilling the required holes for attaching the thruster bracket.

Applying Sealant

Instructions for applying sealant to ensure a watertight installation.

Installing the Gearhousing

Steps for fitting and securing the thruster gearhousing to the unit.

Propeller Installation

Propeller Installation

Detailed guide for correctly mounting the propeller onto the thruster shaft.

Electrical Connections: Panels

Touch Panel Installation

Instructions for mounting the touch control panel onto the boat.

Joystick Control Installation

Guidance on installing single or double joystick control panels.

Electrical Connections: Wiring

Connecting the Joystick Panel

Wiring instructions for connecting the joystick control panel.

Connecting Control Cable to RCU

Steps for connecting the control cable to the Remote Control Unit (RCU).

Electrical Connections: Power and Diagrams

Correcting Directional Errors

Troubleshooting steps for incorrect thruster direction with multiple controls.

Connecting Cables to Thruster Unit

Guidelines for connecting power cables to the thruster motor.

Electrical Connections: Components and Requirements

Connecting Cables to Battery

Instructions for safely connecting the thruster system to the battery.

Fuse Connections

Details on correctly installing the fuse for the thruster system.

Recommended Main Switch

Lists part numbers for recommended main switches for different thruster models.

Main Switch Terminal Installation

Guidance on connecting and insulating main switch terminals.

Wiring Diagrams and Requirements

Cable, Fuse, and Battery Requirements

Table detailing cable lengths, battery capacity, and fuse requirements for each model.

General Wiring Diagram

A diagram illustrating the overall electrical connections for the thruster system.

Wiring Diagrams and Maintenance

Wiring Diagram: Single/Double Joystick

Specific wiring diagram for systems with single or double joysticks.

Mechanical Checks

Routine checks for mechanical components like bolts, supports, and propellers.

Corrosion Checks

Instructions for inspecting and preventing galvanic corrosion and electrolysis.

Maintenance and Troubleshooting

Battery and Charger Checks

Procedures for checking battery health and charging voltage.

High Current Cable and Connection Check

Checks for high current components, connections, and voltage levels.

Joystick and Operator Panel Checks

Methods to test the functionality of the joystick and operator panels.

Thruster Not Working

Basic steps to diagnose why the thruster is not operating.

Troubleshooting Operation Issues

Low Performance or No Operation

Diagnosing causes for reduced performance or complete failure.

Thruster Operates in One Direction Only

Troubleshooting steps for when the thruster only moves in a single direction.

Thruster Runs in Contradictory Direction

Steps to correct incorrect operating directions from controls or remotes.

Short Intervals or Clicking Sound

Diagnosing issues causing the thruster to run intermittently or make clicking noises.

Troubleshooting and High Current Installation

Thruster Stops After Extended Use

Explains the intelligent protection system that stops the thruster due to overheating.

Special Installation Considerations

Important safety and installation advice for high-current equipment.

High Current Installation Preface

Introduction to common issues related to power supply in high-current systems.

High Current Installation: Battery

Battery Selection and Capacity

Guidance on choosing the right battery capacity and type for thrusters.

Battery Cable and Lug Requirements

Details on selecting and fitting appropriate battery cables and lugs.

Battery Connection Procedure

Correct methods for connecting battery cables to the battery terminals.

High Current Installation: Connections

Fuse Connection

Instructions for properly connecting the fuse to the circuit.

Main Switch Connection

Guidance on connecting the main switch to the power circuit.

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