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Engbo XF 90 VR User Manual

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XF
Rev: 4, 2010-02-01
Page 1
XForce thruster – VR series
Installation and user manual
XF 30 VR
XF 60 VR
XF 90 VR
XF 130 VR
English version
According to NS-EN ISO 9001:2000 FCC ID: R78-RC-01
R78-ECU-01
Art. no. 117-00166

Table of Contents

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Engbo XF 90 VR Specifications

General IconGeneral
BrandEngbo
ModelXF 90 VR
CategoryBoating Equipment
LanguageEnglish

Summary

Introduction

Operation

XForce Intelligent Electronic Protection Control

Details the automatic monitoring system for voltage, run/pause time, and overheating protection.

How to Operate the Thruster

Instructions for using the joystick or touch panel to move the boat.

Operating Panel Versions

Describes the available touch panel, single joystick, double joystick, and wireless remote control units.

Operating Instructions

Details on remote control battery operation, sleep mode, and activation.

Directions for Use

Explains how to use buttons/joysticks for port, starboard, and simultaneous movement.

RCU - Remote Control Unit

Describes the Remote Control Unit (RCU) and its components for wireless operation.

Coding of Wireless Remote Control

Step-by-step guide for pairing the wireless remote control with the receiver unit.

Battery Replacement

Instructions for replacing batteries in the wireless remote control unit.

Specifications

Technical Specifications: Wireless Remote Control

Details technical data for the wireless remote control, including power, communication, and dimensions.

Dimensions: Thruster Models

Provides dimensional data for the various XForce thruster models (XF30VR to XF130VR).

Dimensions: RCU

Details the physical dimensions of the Remote Control Unit (RCU).

Installation of RCU

Instructions for mounting and securing the Remote Control Unit (RCU).

Installation of the Thruster

Drilling Tool Kit

Description of the specialized tool kit for efficient tunnel installation.

Choosing and Marking Location

Guidance on selecting the optimal position and marking the hull for thruster tunnel installation.

Cutting Holes

Procedure for cutting the necessary holes in the hull for tunnel installation.

Tunnel Centre Hole

Steps for drilling the centre holes required for the tunnel cutting tool.

Adapting the Tunnel

Instructions for modifying the tunnel to fit the hull correctly, especially for high-speed boats.

Cleaning Before Fastening

Steps for cleaning the tunnel and hull surfaces to ensure proper adhesion.

Preventing Filling From Running Out

Methods to prevent filling material from escaping during installation.

Fastening the Tunnel

Procedure for securely bonding the tunnel to the hull using fiberglass.

Filler Application

Using filler to smooth edges and ensure optimal water passage and reduce noise.

Grinding

Instructions for grinding hull openings to optimize thrust and minimize noise.

High Speed Boat Installation

Specific considerations for installing thrusters in high-speed boats to manage water flow.

Coating Application

Applying primer, bottom coat, and topcoat for hull and tunnel protection.

Thruster Installation

The Thruster Unit

Describes the design and mounting angles of the XF30VR, XF60VR, XF90VR, XF130VR thrusters.

Preparations

Steps for preparing the mounting area inside the hull before installing the thruster.

Non-Vertical Installation

Guidance on mounting the thruster at angles other than vertical, including support requirements.

Off-Centre Installation

Specific instructions for installing the XF30V slightly off-centre for optimal propeller placement.

Drilling Installation Holes

Details on drilling holes in the tunnel for various thruster models.

Apply Sealant

Instructions for applying suitable sealant to ensure a watertight installation.

Installation of the Gearhousing

Steps for guiding, fitting, and securing the gearhousing to the thruster.

Propeller Installation

Instructions for installing propellers for XF30VR/60VR/90VR and XF130VR models.

Electrical Connections

Touch Panel Installation

Steps for deciding placement and installing the touch panel control.

Joystick Installation

Instructions for mounting the single or double joystick control panel.

Connecting the Joystick

Details on wiring the joystick to the control panel and correct connections.

Connecting Control Cable to RCU

Procedure for connecting the control cable wires to the Remote Control Unit (RCU).

Contradicting Direction Correction

Troubleshooting steps if thruster operates in the wrong direction.

Connecting Cables to Bow Thruster

Instructions for pre-cutting cables and connecting them to the thruster motor.

Connecting Cables to Battery

Critical steps for safely connecting high-current cables to the battery.

Fuse Connections

Correct procedure for installing fuses and ensuring proper contact.

Recommended Main Switch

Lists part numbers for recommended main switches for different thruster models.

Main Switch Terminal

Instructions for isolating the main switch terminals using protective caps.

Cable, Fuse, and Battery Requirements

Table detailing cable length, dimension, battery capacity, and fuse requirements.

Wiring Diagram

Visual representation of electrical connections for the thruster system.

Wiring Diagram: Single/Double Joystick

Detailed wiring diagrams for single and double joystick control configurations.

Maintenance

Mechanical Check

Checks for loose components, supports, covers, and propeller condition.

Corrosion Check

Inspection for galvanic corrosion, electrolysis, and component wear.

Battery/Charger Check

Checking battery terminals, electrolyte level, and charging voltage.

High Current Cable/Connections Check

Checking high-current components like fuses, switches, and connections for integrity.

Joystick/Operator Panel Check

Testing the joystick/operator panel and control unit functionality.

Troubleshooting

Thruster Does Not Work

Steps to diagnose why the thruster is not operating.

Low Performance or No Operation

Diagnosing issues causing low performance or complete failure.

One Direction Operation

Troubleshooting when the thruster only operates in one direction.

Contradicting Direction Operation

Resolving issues where the thruster operates in the opposite direction.

Short Intervals or Clicking Sound

Diagnosing causes for intermittent operation or clicking sounds.

Stops Working After Long Use

Troubleshooting why the thruster stops after extended operation periods.

Installation of High Current Equipment

Special Considerations

General advice and precautions for installing high-current equipment.

Battery Selection and Considerations

Guidance on selecting appropriate batteries and understanding their characteristics.

Battery Cables and Lugs

Specifications and correct installation methods for battery cables and lugs.

Battery Connection

Detailed instructions for safely and correctly connecting batteries.

Fuse Connection

Correct procedure for installing fuses and ensuring proper contact.

Main Switch Connection

Instructions for connecting the main switch and ensuring terminal isolation.

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