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Engbo XF 60 VR User Manual

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XF
Rev: 4, 2010-02-01
Page 1
XForce thruster – VR series
Installation and user manual
XF 30 VR
XF 60 VR
XF 90 VR
XF 130 VR
English version
According to NS-EN ISO 9001:2000 FCC ID: R78-RC-01
R78-ECU-01
Art. no. 117-00166

Table of Contents

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Engbo XF 60 VR Specifications

General IconGeneral
BrandEngbo
ModelXF 60 VR
CategoryBoating Equipment
LanguageEnglish

Summary

Introduction to XForce Thruster

Operation of the XForce Thruster

XForce Intelligent Electronic Protection Control

Details the thruster's automatic monitoring for voltage, run time, and overheating protection.

How to Operate the Thruster

Explains how to use the joystick or touch panel to control the thruster's direction.

XForce Thruster Specifications

Technical Specifications for Wireless Remote Control

Details specifications for the wireless remote, including power, communication, and environment protection.

Dimensions for XF30VR, XF60VR, XF90VR, and XF130VR

Provides dimensional data for different XForce thruster models in a table format.

Dimensions of RCU - Remote Control Unit

Shows dimensions for the RCU (Remote Control Unit) in a diagram and table.

Installation of RCU - Remote Control Unit

Describes how to install the RCU, including fastening methods and moisture protection.

Thruster Installation Process

Drilling Tool Kit

Lists the components of a specialized tool kit for efficient thruster tunnel installation.

Choosing and Marking the Location

Advises on selecting the optimal position for the bow thruster and marking hull cutouts.

Cutting Holes for Thruster Tunnel

Details the process of cutting the hull for the thruster tunnel, including specific techniques.

Tunnel Centre Hole Creation

Explains how to drill centre holes for the tunnel cutting tool and cut the main holes.

Adapting the Tunnel for Fit

Covers trimming and adapting the thruster tunnel to fit the hull correctly.

Cleaning Surfaces Before Fastening

Describes surface preparation steps, including cleaning and wax removal, for proper adhesion.

Preventing Filler from Running Out

Provides methods to prevent filler material from running out during tunnel installation.

Fastening the Thruster Tunnel to the Hull

Details the process of securely bonding the thruster tunnel to the hull using glass fibre.

Applying Filler Material

Explains how to use filler to smooth edges and ensure optimal water passage around the tunnel.

Grinding Hull Opening Edges

Describes grinding the hull opening edges at an angle for optimal thrust and noise reduction.

Installation Recommendations for High Speed Boats

Offers specific advice for installing thrusters in high-speed boats to manage water flow.

Hull and Tunnel Coating Procedures

Details the priming and coating process for the hull and tunnel to prevent water ingress.

Thruster Unit Installation

The Thruster Units and Mounting Angles

Introduces the thruster units and their mounting angles, noting support requirements.

Preparations Inside the Hull

Outlines preparatory steps inside the hull before mounting the thruster unit.

Non-Vertical Installation Guidelines

Discusses mounting the thruster at various angles, emphasizing gearhousing position and motor support.

Off-Centre Installation for XF30V

Explains how to install the XF30V slightly off-centre for optimal propeller positioning.

Drilling Holes for Thruster Mounting

Provides specific drill hole sizes and bolt requirements for mounting the thruster.

Applying Sealant for Watertightness

Details the application of sealant to the bracket and bolts to ensure a watertight seal.

Specified Sealants for Installation

Lists recommended sealants for ensuring a watertight installation.

Installation of the Gearhousing

Guides the process of fitting the gear housing into the tunnel and securing it.

Propeller Installation Procedure

Describes the correct procedure for installing the propeller onto the thruster shaft.

Electrical Connections for Thruster System

Touch Panel Installation Steps

Details how to install the touch panel, including drilling and mounting.

Joystick (Single/Double) Installation

Explains the components and mounting procedure for single and double joystick panels.

Connecting the Joystick to the Control Unit

Describes how to connect wires to the joystick panel and check connections.

Connecting Control Cable to RCU

Explains how to connect the control cable wires to the RCU unit.

Troubleshooting Contradictory Thruster Direction

Addresses troubleshooting for incorrect thruster direction when using multiple control points.

Connecting Cables to the Bow Thruster Motor

Guides on connecting power cables to the thruster motor, including torque specs.

Connecting Power Cables to the Battery

Details safe procedures for connecting power cables to the battery system.

Correct Fuse Connection Method

Explains the proper method for connecting the fuse and its supporting washers.

Recommended Main Switch Models

Lists part numbers for recommended main switches for different thruster models.

Main Switch Terminal Isolation

Shows how to isolate the main switch terminals for safety.

XForce Thruster Cable, Fuse, and Battery Requirements

Provides requirements for cable length, battery capacity, and fuse ratings for each thruster model.

Wiring Diagram for Thruster System

Presents a wiring diagram illustrating connections between components.

Wiring Diagram for Single and Double Joystick

Illustrates specific wiring diagrams for single and double joystick setups.

Maintenance and Checks for XForce Thruster

Mechanical Check Procedures

Details essential mechanical checks like bolt tightness and propeller condition.

Corrosion Check and Prevention

Advises on checking for galvanic corrosion and electrolysis, recommending anode inspection.

Battery and Charger Health Check

Describes how to check battery terminals, electrolyte level, and charging voltage.

High Current Cable and Connection Inspection

Focuses on inspecting high-current components, connections, and minimum operating voltages.

Joystick and Operator Panel Functionality Test

Provides methods for testing the joystick/operator panel and control unit functionality.

Troubleshooting Common Thruster Issues

Troubleshooting: Thruster Does Not Work

Lists initial steps to diagnose a thruster that is not operating at all.

Troubleshooting: Low Performance or No Operation

Addresses issues of low performance, checking voltage and remote indicator lights.

Troubleshooting: Operates in Only One Direction

Guides troubleshooting for thrusters that only operate in a single direction.

Troubleshooting: Contradictory Operating Direction

Explains how to correct incorrect operating directions for remote transmitters or panels.

Troubleshooting: Short Intervals or Clicking Sounds

Helps diagnose intermittent operation or clicking sounds by checking voltage.

Troubleshooting: Stops After Extended Use

Explains the intelligent protection system that stops the thruster due to overheating or voltage.

High Current Equipment Installation Considerations

Special Considerations for High Current Systems

Highlights general considerations for high-current equipment installation and use.

Preface to High Current Installation Section

Introduces the section on high-current equipment, emphasizing power supply issues.

Battery Selection and Requirements

Discusses battery selection, capacity, voltage, and performance considerations.

Battery Cable and Lug Specifications

Details requirements for battery cables and lugs, including quality and installation tools.

Correct Battery Connection Procedures

Explains correct battery connection procedures, including lug types and torque.

Fuse Connection Guidelines

Describes the proper method for connecting the fuse and ensuring good contact.

Main Switch Connection Procedures

Guides the correct connection of the main switch, emphasizing terminal types and torque.

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