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Engbo XF 130 VR User Manual

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XF
Rev: 4, 2010-02-01
Page 1
XForce thruster VR series
Installation and user manual
XF 30 VR
XF 60 VR
XF 90 VR
XF 130 VR
English version
According to NS-EN ISO 9001:2000 FCC ID: R78-RC-01
R78-ECU-01
Art. no. 117-00166

Table of Contents

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Engbo XF 130 VR Specifications

General IconGeneral
BrandEngbo
ModelXF 130 VR
CategoryBoating Equipment
LanguageEnglish

Summary

Introduction

Operation

Intelligent Protection Control

Monitors run/pause time and voltage, prevents overheating and low voltage shutdown.

Thruster Operation

Instructions for operating the thruster using joystick or touch panel for directional movement.

Operating Panel Versions

Details the different types of control panels available: Touch panel, Single/Double Joystick, Wireless Remote.

Operating Instructions

Guides on remote control activation, sleep mode, and how to use directional buttons.

Directions for Use

Explains the function of directional buttons and center buttons for simultaneous thruster control.

Remote Control Unit (RCU)

Describes the RCU supplied with thrusters, featuring integrated receiver for wireless remote operation.

Wireless Remote Coding

Step-by-step guide for pairing the wireless remote control unit with the receiver unit.

Battery Replacement

Instructions for safely replacing batteries in the wireless remote control unit.

Specifications

Wireless Remote Specifications

Table detailing technical specifications for the wireless remote, motor control, and remote control units.

Thruster Model Dimensions

Diagrams and table showing physical dimensions for XF30VR, XF60VR, XF90VR, and XF130VR models.

RCU Dimensions

Diagram and table illustrating the physical dimensions of the Remote Control Unit (RCU).

RCU Installation

Instructions for securely mounting the RCU, including options for screws and adhesive.

Thruster Installation

Drilling Tool Kit

Details the components included in the specialized tool kit for efficient tunnel installation.

Choosing Thruster Location

Guidance on selecting and marking the optimal position for the bow thruster tunnel.

Cutting Holes

Instructions on how to cut the hull for the thruster tunnel, including initial cuts and shaping.

Tunnel Centre Hole

Procedure for drilling center holes and cutting the main tunnel hole through the hull.

Adapting Tunnel

Steps for cutting and adjusting the thruster tunnel to fit the hull protrusion accurately.

Cleaning Before Fastening

Instructions for cleaning the tunnel and hull surfaces before applying sealant or bonding.

Prevent Filling Leakage

Methods to prevent filling material from escaping during the installation process.

Fastening Tunnel

Detailed steps for bonding the thruster tunnel to the hull using glass fibre mat and filler.

Filler Application

Instructions for using glass fibre filler to smooth edges and improve water passage.

Grinding

Guidance on grinding hull openings at an angle for optimal fit and reduced noise.

High Speed Boat Installation

Special considerations for fast boats to manage water flow and prevent propeller slamming.

Coating

Steps for priming and applying topcoat to protect the hull and tunnel from water ingress.

Thruster Mounting

Thruster Unit Mounting

Notes on thruster design and mounting angles, including support requirements for non-vertical installations.

Preparations

Steps for preparing the interior of the hull for the thruster unit installation.

Non-Vertical Installation

Guidelines for mounting thrusters at angles from 0° to 90°, with support needs for 45° to horizontal.

Off-Centre Installation

Advice on slightly off-centre installation for XF30V to optimize propeller positioning.

Drilling Mounting Holes

Specific hole sizes and bolt requirements for drilling the thruster mounting holes in the tunnel.

Sealant Application

Instructions for applying suitable sealants and specified types to ensure a watertight installation.

Gearhousing Installation

Steps for guiding the gear housing into the tunnel and securing it to the bracket.

Propeller Installation

Detailed guide for installing propellers on XF30VR, 60VR, 90VR, and 130VR models.

Electrical Connections

Touch Panel Installation

Guide for deciding placement and mounting the touch panel control on the boat's surface.

Joystick Installation

Instructions for mounting joystick panels, including surface preparation and positioning.

Connecting Joystick

Wiring instructions for connecting the joystick to the control unit, including wire colors and connections.

Connecting Control Cable

Steps for connecting the control cable to the Remote Control Unit (RCU) via push-in terminals.

Contradicting Direction

Troubleshooting steps for incorrect thruster direction, especially with multiple control positions.

Connecting to Thruster

Guidelines for connecting power cables to the thruster motor, including torque and contact requirements.

Connecting to Battery

Critical safety and connection instructions for wiring the thruster system to the battery.

Fuse Connections

Correct procedure for connecting the fuse to the fuseholder, ensuring direct contact.

Recommended Main Switch

Part numbers for recommended main switches for different XForce thruster models.

Main Switch Terminal

Instructions for isolating main switch terminals using protective caps for safety.

Cable, Fuse & Battery Requirements

Table detailing cable length, dimension, battery capacity, and fuse requirements per thruster model.

Wiring Diagram

Schematic showing electrical connections between battery, switch, fuse, control units, and thruster.

Joystick Wiring Diagram

Detailed wiring diagrams for single and double joystick setups, including parallel connections.

Maintenance

Mechanical Check

Routine checks for loose bolts, supports, covers, cable supports, and the propeller.

Corrosion Check

Guidance on checking for galvanic corrosion and inspecting metal parts like the zinc anode.

Battery/Charger Check

Procedures for checking battery terminals, electrolyte level, and charging voltage.

High Current Connections

Verifying high current components, connections, and minimum operating voltage for performance.

Joystick Panel Check

Methods for testing the functionality of the joystick/operator panel and the control unit.

Troubleshooting

Thruster Not Working

Steps to diagnose and resolve issues when the thruster fails to operate.

Low Performance

Identifies causes for low performance, including voltage issues and remote indicator lights.

One Direction Operation

Troubleshooting steps for thrusters operating in only one direction.

Contradictory Direction

Procedures to correct incorrect operating direction, especially with remote transmitters.

Short Intervals/Clicking

Diagnosing issues causing short runs or clicking sounds, often related to low voltage.

Stops After Long Use

Explains the intelligent protection system that stops the thruster due to overheating or low voltage.

High Current Installation

Special Considerations

General advice and precautions for installing high-current equipment like thrusters.

Introduction

Introduction to common power supply issues and the importance of qualified personnel.

Battery

Guidance on selecting appropriate battery capacity and understanding battery types for high current use.

Battery Cables/Lugs

Selection and proper installation of battery cables and lugs for high current applications.

Battery Connection

Detailed instructions for correctly connecting battery cables to the battery posts.

Fuse Connection

Correct procedure for connecting the fuse to the fuseholder, ensuring direct contact.

Main Switch Connection

Proper connection of the main switch to the terminal post and cable lug.

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