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Engcon EC10B - User Manual

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User manual
TILTROTATOR
EC02 | EC05B | EC10B | EC15B | EC20B | EC30
Article 9000112 | Version 1.8
Language
Country
Original Instructions

Table of Contents

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Summary

Safety Guidelines and Warnings

General Safety Information

Explains the different warning levels (DANGER, WARNING, CAUTION, IMPORTANT, REMARKS) used in the manual.

Design and Functionality

Q-Safe System

Describes the Q-Safe system, its monitoring function, and double mechanical lock for tool security.

Installation Procedures and Safety

Installation Safety Warnings

Crucial safety warnings concerning capacity limits, welding prohibitions, and hazards from moving parts.

Mechanical and System Installation

Attaching the Tiltrotator

Step-by-step instructions for attaching the tiltrotator, including pre-installation checks and positioning.

Tiltrotator Attachment Steps

Detailed installation steps for fitting O-rings, dog bone linkage, shimming, and shaft journals.

Operating the Tiltrotator

Before and During Operation

Emphasizes checking tipping loads, using only intended attachments, and general operational safety.

Changing Tools: Hydraulic Lock

Steps for connecting a tool using a hydraulic lock, starting with activating the lock function.

Connecting Tool with Hydraulic Lock

Continues the process for connecting tools with hydraulic locks, including checks and positioning.

Completing Hydraulic Tool Connection

Final steps for connecting tools with hydraulic locks, emphasizing lock activation and pressurization.

Disconnecting Tool with Hydraulic Lock

Steps for disconnecting tools with hydraulic locks, including placing the tool and activating hydraulics.

Connecting Tool with Mechanical Lock

Instructions for opening the quick coupler lock with a mechanical system before connecting a tool.

Mechanical Tool Connection Steps

Process for connecting a tool with a mechanical lock, involving moving the coupler towards the tool.

Closing Mechanical Coupler Lock

Steps for closing the quick coupler with a mechanical lock and checking its engagement.

Disconnecting Tool with Mechanical Lock

Instructions for opening the mechanical quick coupler lock to disconnect a tool.

Fitting and Setting Up Quick Coupler Locks

Safety warnings and procedures for fitting and setting up quick coupler locks, including shimming for play.

Maintenance Procedures

Daily Inspection Checklist

Lists crucial daily inspection points to ensure proper function, safety, and condition of the equipment.

Lubrication Every 8 Operating Hours

Details grease recommendations and the process for lubricating tiltrotator axles and bearings.

Service Every 250 Operating Hours

Outlines the ongoing checks performed by the operator for the 250-hour service interval.

Checking Axial and Radial Play

Explains how to check for and address axial and radial play in the tiltrotator's rotor unit.

Tightening Torque Specifications

Emphasizes the importance of torque-tightening fasteners for structural integrity and strength.

Torque Settings for EC Models

Provides specific tightening torque values for fasteners on EC02 and EC05B models.

Torque Settings for EC10 B-EC30

Details tightening torque values for EC10B, EC15B, EC20B, EC30, and EC-Oil hydraulic connectors.

Troubleshooting Guide

Q-Safe System Troubleshooting

Provides an overview of the Q-Safe system, including its components and indicators.

Technical Specifications

Service and Maintenance Schedule

Summary

Safety Guidelines and Warnings

General Safety Information

Explains the different warning levels (DANGER, WARNING, CAUTION, IMPORTANT, REMARKS) used in the manual.

Design and Functionality

Q-Safe System

Describes the Q-Safe system, its monitoring function, and double mechanical lock for tool security.

Installation Procedures and Safety

Installation Safety Warnings

Crucial safety warnings concerning capacity limits, welding prohibitions, and hazards from moving parts.

Mechanical and System Installation

Attaching the Tiltrotator

Step-by-step instructions for attaching the tiltrotator, including pre-installation checks and positioning.

Tiltrotator Attachment Steps

Detailed installation steps for fitting O-rings, dog bone linkage, shimming, and shaft journals.

Operating the Tiltrotator

Before and During Operation

Emphasizes checking tipping loads, using only intended attachments, and general operational safety.

Changing Tools: Hydraulic Lock

Steps for connecting a tool using a hydraulic lock, starting with activating the lock function.

Connecting Tool with Hydraulic Lock

Continues the process for connecting tools with hydraulic locks, including checks and positioning.

Completing Hydraulic Tool Connection

Final steps for connecting tools with hydraulic locks, emphasizing lock activation and pressurization.

Disconnecting Tool with Hydraulic Lock

Steps for disconnecting tools with hydraulic locks, including placing the tool and activating hydraulics.

Connecting Tool with Mechanical Lock

Instructions for opening the quick coupler lock with a mechanical system before connecting a tool.

Mechanical Tool Connection Steps

Process for connecting a tool with a mechanical lock, involving moving the coupler towards the tool.

Closing Mechanical Coupler Lock

Steps for closing the quick coupler with a mechanical lock and checking its engagement.

Disconnecting Tool with Mechanical Lock

Instructions for opening the mechanical quick coupler lock to disconnect a tool.

Fitting and Setting Up Quick Coupler Locks

Safety warnings and procedures for fitting and setting up quick coupler locks, including shimming for play.

Maintenance Procedures

Daily Inspection Checklist

Lists crucial daily inspection points to ensure proper function, safety, and condition of the equipment.

Lubrication Every 8 Operating Hours

Details grease recommendations and the process for lubricating tiltrotator axles and bearings.

Service Every 250 Operating Hours

Outlines the ongoing checks performed by the operator for the 250-hour service interval.

Checking Axial and Radial Play

Explains how to check for and address axial and radial play in the tiltrotator's rotor unit.

Tightening Torque Specifications

Emphasizes the importance of torque-tightening fasteners for structural integrity and strength.

Torque Settings for EC Models

Provides specific tightening torque values for fasteners on EC02 and EC05B models.

Torque Settings for EC10 B-EC30

Details tightening torque values for EC10B, EC15B, EC20B, EC30, and EC-Oil hydraulic connectors.

Troubleshooting Guide

Q-Safe System Troubleshooting

Provides an overview of the Q-Safe system, including its components and indicators.

Technical Specifications

Service and Maintenance Schedule

Engcon EC10B Specifications

General IconGeneral
BrandEngcon
ModelEC10B
CategoryIndustrial Equipment
LanguageEnglish

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