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Engcon EC204 - User Manual

Engcon EC204
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User manual
TILTROTATOR
EC204 | EC206 | EC209 | EC214 | EC219 | EC226 | EC233
Article 9000113 | Version 1.20
Original Instructions

Table of Contents

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Summary

Introduction

1.1. General

Provides general information about the user manual and its purpose.

1.2. Scrapping and Recycling

Guidelines for environmentally responsible disposal of materials.

1.3. Transport and Storage

Instructions for handling and storing the tiltrotator safely.

1.3.1. Temperature during Operation and Storage

Specifies temperature ranges for operation and storage.

Safety

2.1. General

General safety advice and explanation of warning levels.

Design and Function

3.1. General

Overview of the tiltrotator's flexibility and efficiency.

3.2. Tool(s)

Information on compatible tools for use with the tiltrotator.

3.3. Q-Safe

Details about the Q-Safe warning system for tool connection.

3.3.1. Overview

Diagram and component identification for the Q-Safe system.

3.4. HS and SW Quick Hitch with Sensor

Monitors quick hitch status and provides alarms.

3.4.1. Overview

Diagram and component identification for HS/SW quick hitch.

3.5. EC-Oil

System for efficient hydraulic tool changes without leaving the cab.

3.6. ePS;C2 C

ePS rotation sensor for excavator guidance system.

3.6.1. Overview

Diagram and component identification for ePS/C2C.

Installation

4.1. Oil

Information on the hydraulic oil used and compatibility requirements.

4.2. Identification

How to check the product's rating plate against the EC Declaration.

4.3. Mechanical

Instructions for the mechanical attachment of the tiltrotator.

4.3.1. Attaching the Tiltrotator

Step-by-step guide for mounting the tiltrotator.

4.4. Electrical and Hydraulics

Guidance on electrical and hydraulic hose installation.

4.4.1. Q-Safe

Specific installation instructions for the Q-Safe system.

4.5. On Completion

Final checks and function testing after installation.

Operation

5.1. Before and During Use

Safety precautions and guidelines for operating the tiltrotator.

5.2. Lifting Points

Approved and not approved lifting points for safe operation.

5.3. Integrated Grab

Specific usage instructions and warnings for the integrated grab.

5.4. Hydraulic Hammers

Notes on increased wear when using hydraulic hammers.

5.5. Augers

Considerations for using augers and avoiding overheating.

5.6. Pallet Forks

Requirements and precautions when using pallet forks.

5.7. Crane Boom

Restrictions on using the tiltrotator with a crane boom.

5.8. Manoeuvring

Operating the tiltrotator with different control systems.

5.8.1. DC2 Control System

Operation of the DC2 control system.

5.8.2. Control System 10

Operation of control system 10.

5.8.3. Control System 9-2

Operation of control system 9-2.

5.8.4. Control System 1

Operation of control system 1.

5.8.5. Control System 15

Operation of control system 15.

5.8.6. Externally Controlled Quick Hitch Lock - SQ;QSC

Operation of SQ/QSC quick hitch lock systems.

5.9. Changing Tools

General procedure for connecting and disconnecting tools.

5.9.1. Connecting the Tool, Hydraulic Lock

Steps for connecting tools using hydraulic locks.

5.9.2. Disconnecting the Tool, Hydraulic Lock

Steps for disconnecting tools using hydraulic locks.

5.9.3. Connecting the Tool, Mechanical Lock

Steps for connecting tools using mechanical locks.

5.9.4. Disconnecting the Tool, Mechanical Lock

Steps for disconnecting tools using mechanical locks.

5.10. Fitting and Setting Up Quick Hitch Locks

Guidance on fitting and configuring quick hitch locks.

Maintenance

6.1. General

Overview of maintenance intervals and user-performed tasks.

6.2. Daily Inspections

Checklist and procedures for daily inspections.

6.3. Special Maintenance

Procedures for cleaning and replacing face seals.

6.3.1. EC-Oil

Specific maintenance for the EC-Oil system, including cleaning.

6.4. Lubrication Every 8 Operating Hours

Lubrication schedule and recommendations for the tiltrotator.

6.4.1. Tiltrotator Lubrication

Detailed instructions for manual and automatic tiltrotator lubrication.

6.4.2. Greasing the Quick Hitch

Procedure for greasing quick hitch components.

6.4.3. Lubrication, Integrated Grab GR10, GR20

Lubrication points for integrated grab models GR10 and GR20.

6.4.4. Lubrication, Integrated Grab GR20 RR

Lubrication points for integrated grab model GR20RR.

6.5. Service Every 250 Operating Hours

Operator checks and service tasks every 250 hours.

6.5.1. Shimming, Tilt Upper Section

Procedure for shimming the tilt upper section.

6.6. Checking Axial and Radial Play

Methods for checking axial and radial play in the tiltrotator.

6.7. Checking Lateral Play

Procedure for measuring and checking lateral play.

6.8. Checking Rotational Play

Procedure for measuring and checking rotational play.

6.8.1. Thrust Washers

Checking the condition and wear of thrust washers.

6.8.2. Significance of Rotation Play

Explains the impact of rotation play on the tiltrotator.

6.8.3. ePS

Calibration requirements for the ePS rotation sensor.

6.9. Tightening Torque

Specifications for torque tightening various fasteners.

Troubleshooting

7.1. Q-Safe

Troubleshooting the Q-Safe system based on indicator signals.

7.1.1. Indications

Table of Q-Safe indicator behaviours and their meanings.

7.2. HS and SW with Sensor

Troubleshooting the HS/SW quick hitch with sensor.

7.2.1. Indications

Table of HS/SW indicator behaviours and their meanings.

7.3. ePS;C2 C

Troubleshooting the ePS/C2C system.

7.3.1. Indications

Table of ePS/C2C indicator behaviours and their meanings.

Decals

8.1. Decal Disposition

Guidelines for the placement of decals and warning signs.

8.1.1. Control Systems 9 and 10

Specific decal information for control systems 9 and 10.

8.2. Warning Decals

Information about warning decals and their locations.

8.2.1. Warning Decals in Cab

Details on warning decals located inside the operator's cab.

8.2.1.1. 9000160

Specific warning decal 9000160 for cab placement.

8.2.2. Warning Decals on Product

Details on warning decals located on the product itself.

8.2.2.1. 980101

Specific warning decal 980101 for product placement.

8.2.2.2. 9000338

Specific warning decal 9000338 for product placement.

8.2.3. Symbol Legend

Explanation of symbols used in warning decals.

Technical Data

9.1. Tiltrotator

Technical specifications and dimensions for the tiltrotator models.

9.2. Integrated Grab Cassette

Technical specifications for integrated grab cassettes.

9.3. Load-Holding Valve

Torque specifications for load-holding valves on tilt cylinders.

Glossary

10.1. Designations

Definitions of terms and acronyms used in the manual.

10.2. Tiltrotator Overview

Diagram and list of tiltrotator components with numerical designations.

Service

11.1. Service Schedule

Recommended service intervals and tasks for specialists and operators.

11.2. Service Record

Guidance on documenting service actions and maintenance history.

Summary

Introduction

1.1. General

Provides general information about the user manual and its purpose.

1.2. Scrapping and Recycling

Guidelines for environmentally responsible disposal of materials.

1.3. Transport and Storage

Instructions for handling and storing the tiltrotator safely.

1.3.1. Temperature during Operation and Storage

Specifies temperature ranges for operation and storage.

Safety

2.1. General

General safety advice and explanation of warning levels.

Design and Function

3.1. General

Overview of the tiltrotator's flexibility and efficiency.

3.2. Tool(s)

Information on compatible tools for use with the tiltrotator.

3.3. Q-Safe

Details about the Q-Safe warning system for tool connection.

3.3.1. Overview

Diagram and component identification for the Q-Safe system.

3.4. HS and SW Quick Hitch with Sensor

Monitors quick hitch status and provides alarms.

3.4.1. Overview

Diagram and component identification for HS/SW quick hitch.

3.5. EC-Oil

System for efficient hydraulic tool changes without leaving the cab.

3.6. ePS;C2 C

ePS rotation sensor for excavator guidance system.

3.6.1. Overview

Diagram and component identification for ePS/C2C.

Installation

4.1. Oil

Information on the hydraulic oil used and compatibility requirements.

4.2. Identification

How to check the product's rating plate against the EC Declaration.

4.3. Mechanical

Instructions for the mechanical attachment of the tiltrotator.

4.3.1. Attaching the Tiltrotator

Step-by-step guide for mounting the tiltrotator.

4.4. Electrical and Hydraulics

Guidance on electrical and hydraulic hose installation.

4.4.1. Q-Safe

Specific installation instructions for the Q-Safe system.

4.5. On Completion

Final checks and function testing after installation.

Operation

5.1. Before and During Use

Safety precautions and guidelines for operating the tiltrotator.

5.2. Lifting Points

Approved and not approved lifting points for safe operation.

5.3. Integrated Grab

Specific usage instructions and warnings for the integrated grab.

5.4. Hydraulic Hammers

Notes on increased wear when using hydraulic hammers.

5.5. Augers

Considerations for using augers and avoiding overheating.

5.6. Pallet Forks

Requirements and precautions when using pallet forks.

5.7. Crane Boom

Restrictions on using the tiltrotator with a crane boom.

5.8. Manoeuvring

Operating the tiltrotator with different control systems.

5.8.1. DC2 Control System

Operation of the DC2 control system.

5.8.2. Control System 10

Operation of control system 10.

5.8.3. Control System 9-2

Operation of control system 9-2.

5.8.4. Control System 1

Operation of control system 1.

5.8.5. Control System 15

Operation of control system 15.

5.8.6. Externally Controlled Quick Hitch Lock - SQ;QSC

Operation of SQ/QSC quick hitch lock systems.

5.9. Changing Tools

General procedure for connecting and disconnecting tools.

5.9.1. Connecting the Tool, Hydraulic Lock

Steps for connecting tools using hydraulic locks.

5.9.2. Disconnecting the Tool, Hydraulic Lock

Steps for disconnecting tools using hydraulic locks.

5.9.3. Connecting the Tool, Mechanical Lock

Steps for connecting tools using mechanical locks.

5.9.4. Disconnecting the Tool, Mechanical Lock

Steps for disconnecting tools using mechanical locks.

5.10. Fitting and Setting Up Quick Hitch Locks

Guidance on fitting and configuring quick hitch locks.

Maintenance

6.1. General

Overview of maintenance intervals and user-performed tasks.

6.2. Daily Inspections

Checklist and procedures for daily inspections.

6.3. Special Maintenance

Procedures for cleaning and replacing face seals.

6.3.1. EC-Oil

Specific maintenance for the EC-Oil system, including cleaning.

6.4. Lubrication Every 8 Operating Hours

Lubrication schedule and recommendations for the tiltrotator.

6.4.1. Tiltrotator Lubrication

Detailed instructions for manual and automatic tiltrotator lubrication.

6.4.2. Greasing the Quick Hitch

Procedure for greasing quick hitch components.

6.4.3. Lubrication, Integrated Grab GR10, GR20

Lubrication points for integrated grab models GR10 and GR20.

6.4.4. Lubrication, Integrated Grab GR20 RR

Lubrication points for integrated grab model GR20RR.

6.5. Service Every 250 Operating Hours

Operator checks and service tasks every 250 hours.

6.5.1. Shimming, Tilt Upper Section

Procedure for shimming the tilt upper section.

6.6. Checking Axial and Radial Play

Methods for checking axial and radial play in the tiltrotator.

6.7. Checking Lateral Play

Procedure for measuring and checking lateral play.

6.8. Checking Rotational Play

Procedure for measuring and checking rotational play.

6.8.1. Thrust Washers

Checking the condition and wear of thrust washers.

6.8.2. Significance of Rotation Play

Explains the impact of rotation play on the tiltrotator.

6.8.3. ePS

Calibration requirements for the ePS rotation sensor.

6.9. Tightening Torque

Specifications for torque tightening various fasteners.

Troubleshooting

7.1. Q-Safe

Troubleshooting the Q-Safe system based on indicator signals.

7.1.1. Indications

Table of Q-Safe indicator behaviours and their meanings.

7.2. HS and SW with Sensor

Troubleshooting the HS/SW quick hitch with sensor.

7.2.1. Indications

Table of HS/SW indicator behaviours and their meanings.

7.3. ePS;C2 C

Troubleshooting the ePS/C2C system.

7.3.1. Indications

Table of ePS/C2C indicator behaviours and their meanings.

Decals

8.1. Decal Disposition

Guidelines for the placement of decals and warning signs.

8.1.1. Control Systems 9 and 10

Specific decal information for control systems 9 and 10.

8.2. Warning Decals

Information about warning decals and their locations.

8.2.1. Warning Decals in Cab

Details on warning decals located inside the operator's cab.

8.2.1.1. 9000160

Specific warning decal 9000160 for cab placement.

8.2.2. Warning Decals on Product

Details on warning decals located on the product itself.

8.2.2.1. 980101

Specific warning decal 980101 for product placement.

8.2.2.2. 9000338

Specific warning decal 9000338 for product placement.

8.2.3. Symbol Legend

Explanation of symbols used in warning decals.

Technical Data

9.1. Tiltrotator

Technical specifications and dimensions for the tiltrotator models.

9.2. Integrated Grab Cassette

Technical specifications for integrated grab cassettes.

9.3. Load-Holding Valve

Torque specifications for load-holding valves on tilt cylinders.

Glossary

10.1. Designations

Definitions of terms and acronyms used in the manual.

10.2. Tiltrotator Overview

Diagram and list of tiltrotator components with numerical designations.

Service

11.1. Service Schedule

Recommended service intervals and tasks for specialists and operators.

11.2. Service Record

Guidance on documenting service actions and maintenance history.

Engcon EC204 Specifications

General IconGeneral
BrandEngcon
ModelEC204
CategoryIndustrial Equipment
LanguageEnglish

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