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Engcon EC02 - User Manual

Engcon EC02
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User manual
TILTROTATOR
EC02 | EC05B | EC10B | EC15B | EC20B | EC30
Article 9000112 | Version 1.8
Language
Country
Original Instructions

Table of Contents

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Summary

Preface

Introduction

General Information

General information about the user manual and product usage.

Scrapping and Recycling

Information on environmentally responsible disposal and recycling of the product.

Transport and Storage

Guidelines for safely moving, handling, and storing the tiltrotator.

Temperature During Operation and Storage

Specifies the acceptable temperature ranges for product operation and storage.

Warranty Information

Details about the product's warranty coverage and registration.

Technical Support and Spare Parts

How to obtain technical assistance and order replacement parts.

Product Approval and Certification

Information regarding product compliance and certifications.

EC Declaration of Conformity

Official declaration of the product's compliance with EC Machinery Directive.

Type Certification for Lifting Hook

Certification details for the lifting hook component of the tiltrotator.

Safety

General Safety Instructions

Explains warning levels and the importance of understanding safety information.

Design and Function

General Product Overview

Describes the tiltrotator's function and benefits for excavators.

Q-Safe System

Explains the Q-Safe warning system and its safety features.

Q-Safe System Overview

Details the components and indicators of the Q-Safe system with a diagram.

HS and SW Quick Coupler with Sensor

Describes the HS and SW quick coupler's monitoring function and alarms.

HS;SW Quick Coupler Overview

Illustrates the components and indicators of the HS/SW quick coupler.

EC-Oil System

Explains the EC-Oil system for efficient hydraulic tool changes without leaving the cab.

ePS;C2 C System

Describes the ePS rotation sensor for excavator guidance systems.

ePS;C2 C System Overview

Shows the ePS/C2C unit and details its indicators and connections.

Installation

Hydraulic Oil Information

Details the type of hydraulic oil used and important miscibility notes.

Product Identification

Instructions for checking the product's rating plate against the EC Declaration.

Mechanical Installation

Refers to instructions for direct attachment of the tiltrotator.

Attaching the Tiltrotator

Step-by-step guide for physically attaching the tiltrotator to the base machine.

Electrical and Hydraulic Connections

Directs users to separate instructions for electrical and hydraulic hose installation.

Q-Safe Installation Instructions

Refers to separate instructions for installing the Q-Safe system.

Post-Installation Checks

Outlines final checks and function tests after installation is complete.

Operation

Before and During Use

Important safety checks and guidelines for operating the tiltrotator.

Lifting Points and Load Capacity

Details approved lifting points and max permitted load for the hook.

Integrated Grabber Usage

Guidelines and warnings for using the integrated grabber.

Hydraulic Hammers

Notes on increased wear when using hydraulic hammers with the tiltrotator.

Augers

Warnings about increased wear and potential overheating when using augers.

Pallet Forks

Specific requirements and warnings for using pallet forks with the tiltrotator.

Crane Boom Operation

Instructions regarding the use of the tiltrotator with crane booms.

Maneuvering and Control Systems

Overview of maneuvering capabilities and control system functions.

DC2 Control System

Information on the DC2 control system's simultaneous operation capabilities.

Control System 10

Details on Control System 10 for proportional control hydraulic circuits.

Control System 9-2

Explains simultaneous operation of two functions with Control System 9-2.

Control System 1

Describes Control System 1's functions for double-acting hydraulic circuits.

Control System 15

Details simultaneous operation of two functions with Control System 15.

Externally Controlled Quick Coupler Lock

Information on SQ/QSC quick coupler lock systems and user manuals.

Changing Tools

General operation for changing tools using the engcon quick coupler.

Connecting Tool (Hydraulic Lock)

Step-by-step guide to connecting a tool using a hydraulic lock mechanism.

Disconnecting Tool (Hydraulic Lock)

Step-by-step guide to disconnecting a tool using a hydraulic lock.

Connecting Tool (Mechanical Lock)

Instructions for connecting a tool using a mechanical lock mechanism.

Disconnecting Tool (Mechanical Lock)

Instructions for disconnecting a tool using a mechanical lock.

Fitting and Setting Up Quick Coupler Locks

Guidelines for fitting and adjusting quick coupler locks for optimal performance.

Maintenance

General Maintenance Intervals

Outlines the schedule for user-performed greasing and inspections.

Daily Inspections

Specifies daily checks to be performed by the operator for safety and functionality.

Special Maintenance Procedures

Details special maintenance tasks for the EC-Oil system and face seals.

EC-Oil Special Maintenance

Specific cleaning and maintenance for the EC-Oil system components.

Lubrication Schedule (Every 8 Hours)

Details the grease recommendation and procedure for 8-hour lubrication intervals.

Tiltrotator Lubrication

Step-by-step instructions for greasing the tiltrotator's axles and bearings.

Quick Coupler Greasing

Instructions and diagrams for greasing various types of quick couplers.

Integrated Grabber Lubrication (GR10;GR20)

Grease quantity and nipple locations for integrated grabbers GR10 and GR20.

Integrated Grabber Lubrication (GR20 RR)

Grease quantity and nipple locations for integrated grabber GR20RR.

Service (Every 250 Hours)

Operator checks and service entries required every 250 operating hours.

Shimming Tilt Upper Section

Procedure for shimming the tilt upper section to adjust clearance.

Checking Axial and Radial Play

How to measure and identify acceptable play in the rotor unit.

Tightening Torque Specifications

Essential torque values for fasteners to ensure structural integrity.

Troubleshooting

Q-Safe Troubleshooting

Information on identifying and resolving issues with the Q-Safe system.

Q-Safe System Indications

Explains the meaning of different indicator lights and behaviors for Q-Safe.

HS and SW with Sensor Troubleshooting

Guide for troubleshooting issues related to HS and SW quick couplers with sensors.

HS;SW Sensor Indications

Interprets indicator lights and behaviors for HS/SW quick couplers.

ePS;C2 C Troubleshooting

Troubleshooting information for the ePS/C2C system.

ePS;C2 C Indications

Explains the meaning of indicator lights and system status for ePS/C2C.

Decals and Warning Signs

Decal Placement Guidelines

Instructions on where to place machine and warning decals.

Warning Decals

General information about the location and purpose of warning decals.

Warning Decals in the Cab

Details specific warning decals to be affixed in the operator's cab.

Warning Decals on Product

Describes warning decals that are applied directly to the tiltrotator unit.

Technical Data

Tiltrotator Specifications

Detailed technical specifications for various tiltrotator models.

Integrated Grabber Cassette Specifications

Technical data for different models of integrated grabber cassettes.

Glossary

Glossary of Designations

Defines key terms and components used throughout the manual.

Glossary of Abbreviations

Lists and explains common abbreviations used in the documentation.

Tiltrotator Component Overview

Labeled diagram identifying major components of the tiltrotator.

Service

Service Schedule and Intervals

Details the service schedule based on operating hours and time intervals.

Service Record

Explains the purpose and use of the service record for tracking maintenance.

Summary

Preface

Introduction

General Information

General information about the user manual and product usage.

Scrapping and Recycling

Information on environmentally responsible disposal and recycling of the product.

Transport and Storage

Guidelines for safely moving, handling, and storing the tiltrotator.

Temperature During Operation and Storage

Specifies the acceptable temperature ranges for product operation and storage.

Warranty Information

Details about the product's warranty coverage and registration.

Technical Support and Spare Parts

How to obtain technical assistance and order replacement parts.

Product Approval and Certification

Information regarding product compliance and certifications.

EC Declaration of Conformity

Official declaration of the product's compliance with EC Machinery Directive.

Type Certification for Lifting Hook

Certification details for the lifting hook component of the tiltrotator.

Safety

General Safety Instructions

Explains warning levels and the importance of understanding safety information.

Design and Function

General Product Overview

Describes the tiltrotator's function and benefits for excavators.

Q-Safe System

Explains the Q-Safe warning system and its safety features.

Q-Safe System Overview

Details the components and indicators of the Q-Safe system with a diagram.

HS and SW Quick Coupler with Sensor

Describes the HS and SW quick coupler's monitoring function and alarms.

HS;SW Quick Coupler Overview

Illustrates the components and indicators of the HS/SW quick coupler.

EC-Oil System

Explains the EC-Oil system for efficient hydraulic tool changes without leaving the cab.

ePS;C2 C System

Describes the ePS rotation sensor for excavator guidance systems.

ePS;C2 C System Overview

Shows the ePS/C2C unit and details its indicators and connections.

Installation

Hydraulic Oil Information

Details the type of hydraulic oil used and important miscibility notes.

Product Identification

Instructions for checking the product's rating plate against the EC Declaration.

Mechanical Installation

Refers to instructions for direct attachment of the tiltrotator.

Attaching the Tiltrotator

Step-by-step guide for physically attaching the tiltrotator to the base machine.

Electrical and Hydraulic Connections

Directs users to separate instructions for electrical and hydraulic hose installation.

Q-Safe Installation Instructions

Refers to separate instructions for installing the Q-Safe system.

Post-Installation Checks

Outlines final checks and function tests after installation is complete.

Operation

Before and During Use

Important safety checks and guidelines for operating the tiltrotator.

Lifting Points and Load Capacity

Details approved lifting points and max permitted load for the hook.

Integrated Grabber Usage

Guidelines and warnings for using the integrated grabber.

Hydraulic Hammers

Notes on increased wear when using hydraulic hammers with the tiltrotator.

Augers

Warnings about increased wear and potential overheating when using augers.

Pallet Forks

Specific requirements and warnings for using pallet forks with the tiltrotator.

Crane Boom Operation

Instructions regarding the use of the tiltrotator with crane booms.

Maneuvering and Control Systems

Overview of maneuvering capabilities and control system functions.

DC2 Control System

Information on the DC2 control system's simultaneous operation capabilities.

Control System 10

Details on Control System 10 for proportional control hydraulic circuits.

Control System 9-2

Explains simultaneous operation of two functions with Control System 9-2.

Control System 1

Describes Control System 1's functions for double-acting hydraulic circuits.

Control System 15

Details simultaneous operation of two functions with Control System 15.

Externally Controlled Quick Coupler Lock

Information on SQ/QSC quick coupler lock systems and user manuals.

Changing Tools

General operation for changing tools using the engcon quick coupler.

Connecting Tool (Hydraulic Lock)

Step-by-step guide to connecting a tool using a hydraulic lock mechanism.

Disconnecting Tool (Hydraulic Lock)

Step-by-step guide to disconnecting a tool using a hydraulic lock.

Connecting Tool (Mechanical Lock)

Instructions for connecting a tool using a mechanical lock mechanism.

Disconnecting Tool (Mechanical Lock)

Instructions for disconnecting a tool using a mechanical lock.

Fitting and Setting Up Quick Coupler Locks

Guidelines for fitting and adjusting quick coupler locks for optimal performance.

Maintenance

General Maintenance Intervals

Outlines the schedule for user-performed greasing and inspections.

Daily Inspections

Specifies daily checks to be performed by the operator for safety and functionality.

Special Maintenance Procedures

Details special maintenance tasks for the EC-Oil system and face seals.

EC-Oil Special Maintenance

Specific cleaning and maintenance for the EC-Oil system components.

Lubrication Schedule (Every 8 Hours)

Details the grease recommendation and procedure for 8-hour lubrication intervals.

Tiltrotator Lubrication

Step-by-step instructions for greasing the tiltrotator's axles and bearings.

Quick Coupler Greasing

Instructions and diagrams for greasing various types of quick couplers.

Integrated Grabber Lubrication (GR10;GR20)

Grease quantity and nipple locations for integrated grabbers GR10 and GR20.

Integrated Grabber Lubrication (GR20 RR)

Grease quantity and nipple locations for integrated grabber GR20RR.

Service (Every 250 Hours)

Operator checks and service entries required every 250 operating hours.

Shimming Tilt Upper Section

Procedure for shimming the tilt upper section to adjust clearance.

Checking Axial and Radial Play

How to measure and identify acceptable play in the rotor unit.

Tightening Torque Specifications

Essential torque values for fasteners to ensure structural integrity.

Troubleshooting

Q-Safe Troubleshooting

Information on identifying and resolving issues with the Q-Safe system.

Q-Safe System Indications

Explains the meaning of different indicator lights and behaviors for Q-Safe.

HS and SW with Sensor Troubleshooting

Guide for troubleshooting issues related to HS and SW quick couplers with sensors.

HS;SW Sensor Indications

Interprets indicator lights and behaviors for HS/SW quick couplers.

ePS;C2 C Troubleshooting

Troubleshooting information for the ePS/C2C system.

ePS;C2 C Indications

Explains the meaning of indicator lights and system status for ePS/C2C.

Decals and Warning Signs

Decal Placement Guidelines

Instructions on where to place machine and warning decals.

Warning Decals

General information about the location and purpose of warning decals.

Warning Decals in the Cab

Details specific warning decals to be affixed in the operator's cab.

Warning Decals on Product

Describes warning decals that are applied directly to the tiltrotator unit.

Technical Data

Tiltrotator Specifications

Detailed technical specifications for various tiltrotator models.

Integrated Grabber Cassette Specifications

Technical data for different models of integrated grabber cassettes.

Glossary

Glossary of Designations

Defines key terms and components used throughout the manual.

Glossary of Abbreviations

Lists and explains common abbreviations used in the documentation.

Tiltrotator Component Overview

Labeled diagram identifying major components of the tiltrotator.

Service

Service Schedule and Intervals

Details the service schedule based on operating hours and time intervals.

Service Record

Explains the purpose and use of the service record for tracking maintenance.

Engcon EC02 Specifications

General IconGeneral
BrandEngcon
ModelEC02
CategoryIndustrial Equipment
LanguageEnglish

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