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Engine distributors RSG 862 - User Manual

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OPERATOR HANDBOOK
RSG
862
Gasoline
LIQUEFIED PETROLEUM GAS (LPG)
NATURAL GAS (NG) ENGINES
Part #: 1070150
EDI 2023
May, 2023
W

Table of Contents

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Summary

HEALTH & SAFETY

General Guidelines

Recommendations for general guidance on safe operation and handling of machinery and substances.

Important Safety Notice

Essential service methods and proper repair procedures for safe and reliable operation.

Notes, Cautions, and Warnings

GENERAL WARNINGS

Key safety precautions to be followed when working on the equipment.

FORWARD

ENGINE IDENTIFICATION

EDI Engine Identification Decal

EDI Engine Serial Number Identification Key

Key to understanding the components of the engine serial number for identification.

Your Warranty Rights and Obligations

Manufacturers Warranty Coverage

Details of warranty periods for emission-related parts of the engine.

Owners Warranty Responsibilities

Owner's duties regarding maintenance and proper use for warranty validity.

What is Covered

General Emissions Warranty Parts List

List of emission control parts covered under the 3-year or 2,500-hour warranty.

High Priced Emissions Warranty Parts List

List of emission control parts covered under the 5-year or 3,500-hour warranty.

SERVICE LITERATURE

BEFORE OPERATING THE ENGINE

Ignition or Isolation Switch

Description of the ignition switch, its positions and functions.

Safety Switch Operations

Power Take-off Control

Throttle Control Operation

INSTRUMENTS

Ammeter

Measures charging and discharge current to the battery.

Tachometer

Displays engine speed in revolutions per minute (RPM).

Oil Pressure Gauge

Monitors lubricating system pressure for engine health.

Temperature Gauge

Indicates engine coolant temperature for monitoring.

Indicator Lights and Switches

Malfunction Indicator Light

Indicates engine malfunctions such as low oil pressure or high temperature.

Charge Indicator Light

Indicates charging status when the isolating switch is RUN and engine is stationary.

Safety Switch Override Button

Button to depress for starting the engine when safety switch is active.

Fuel Select Switch

Switch for selecting the fuel type (e.g., LPG, Natural Gas).

STARTING THE ENGINE

Initial Start-up

Procedure for initial engine start-up, referencing maintenance schedules.

To Start From cold

Steps for starting the engine when it is cold.

To Re-start When Warm

Steps for starting the engine after it has been running and is warm.

STOPPING THE ENGINE

Normal Conditions

Steps for stopping the engine after normal operation, including cool-down.

Abnormal Conditions

Procedure for stopping an engine experiencing overheating or other abnormal states.

RUNNING-IN PROCEDURE

FUEL RECOMMENDATION

LUBRICATION AND MAINTENANCE

Recommended Maintenance Schedule

Schedule outlining maintenance tasks and intervals based on hours or miles driven.

Maintenance Operations

Detailed procedures for various maintenance tasks like lubrication and system checks.

Used Engine Oils

Change Engine Oil

Check Engine Oil Level

Renew Engine Oil Filter

Ignition System

Renew Spark Plugs

Electronic Actuator

Check Condition of Ancillary Drive Belts

Check Engine Coolant Level

Renew Air Cleaner Element

Renew PCV Valve

GENERAL MAINTENANCE INFORMATION

Cooling System

Information on maintaining the cooling system for optimal engine operation.

Draining, Flushing and Filling the Cooling System

Engine Lubrication System

ELECTRICAL SYSTEM

Alternator and Battery Specifications

Specifications for alternator output and minimum battery capacity.

IGNITION SYSTEM

Spark Plug and Firing Order

Details on spark plug specifications and engine firing order.

ENGINE SYSTEM CHECK

GCP System Check

System check procedures for the GCP (Gasoline Control Protocol).

Engine Performance - No Load

Troubleshooting symptoms and possible causes for engine issues without load.

Engine Does Not Crank

Engine Performance - While Under Load

Engine Stalls;Quits

Symptoms and causes for the engine stalling or quitting during operation.

Runs Rough

Symptoms and causes for the engine running roughly.

Misses

Symptoms and causes for the engine missing or misfiring.

Hesitation;Stumble

Symptoms and causes for engine hesitation or stumbling.

Surge

Symptoms and causes for unexpected engine surges.

Backfires

Lack of Power

Spark Knock

Engine Concerns

Oil System Concerns

Causes and troubleshooting for excessive engine oil consumption.

Cooling System Concerns

Troubleshooting common cooling system issues.

Exhaust System Smoke Issues

Troubleshooting causes of black or blue smoke in the exhaust.

Fuel System Concerns

Troubleshooting common fuel system issues.

Engine Noise Issues

Troubleshooting common engine noise issues.

SPECIFICATIONS

GENERAL SPECIFICATIONS

General engine type, cylinder count, bore, stroke, and compression ratio.

FUEL SYSTEM

Specifications for LPG, Natural Gas, and Gasoline fuel systems.

LUBRICATION SYSTEM

Specifications for oil pressure, type, capacity, and filter.

COOLING SYSTEM

Specifications for thermostat type and coolant mixture.

DRIVE BELT

TIGHTENING TORQUES

Oil Pan Drain Plug

Recommended torque for the oil pan drain plug.

Spark Plugs

Recommended torque for installing spark plugs.

Oil Filter

Recommended torque for tightening the oil filter.

Coil Hold Down bolts

Recommended torque for coil hold-down bolts.

CONVERSION TABLE

EDI DISTRIBUTORS

Engine distributors RSG 862 Specifications

General IconGeneral
BrandEngine distributors
ModelRSG 862
CategoryEngine
LanguageEnglish

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