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Epiroc SB Series User Manual

Epiroc SB Series
32 pages
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SB
702, 1102
Safety and operating instructions
Hydraulic breakers
© Construction Tools PC AB | 9800 1273 01 | 2020-04-03
Original Instructions

Table of Contents

Questions and Answers:

Epiroc SB Series Specifications

General IconGeneral
BrandEpiroc
WeightVaries by model
Impact RateVaries by model
Impact EnergyVaries by model
Hose DiameterVaries by model
Sound Pressure LevelVaries by model
Vibration LevelVaries by model
SeriesSB Series

Summary

Introduction

About Safety and Operating Instructions

Explains the purpose and importance of the safety and operating instructions.

Safety Instructions

Safety Signal Words

Defines signal words like Danger, Warning, and Caution.

Personal Precautions and Qualifications

Details qualifications and precautions for personnel operating or maintaining the machine.

Carrier Precautions

Advises on precautions related to the carrier vehicle.

Installation Precautions

Covers general precautions for installing the hydraulic breaker.

Hydraulic System Precautions

Details safety measures for the hydraulic system, including the accumulator.

Assembly or Disassembly Precautions

Provides guidance on safe assembly and disassembly procedures.

Operation Precautions

Highlights critical safety precautions during breaker operation.

Maintenance Precautions

Outlines essential precautions for performing maintenance on the breaker.

Storage Precautions

Details precautions for safely storing the hydraulic breaker and working tool.

Overview

Design and Function

Describes the fundamental design and operational principles of the hydraulic breaker.

Main Parts

Identifies and illustrates the primary components of the hydraulic breaker.

Machine Labels

Data Plate

Details information provided on the machine's data plate.

Noise Level Label

Explains the noise level label and its compliance with directives.

Accumulator Labels

Describes the labels specific to the accumulator.

Guarantee Information

Lists conditions that may invalidate the product guarantee or liability.

Transport

Lifting the Hydraulic Breaker

Provides instructions on how to safely lift the hydraulic breaker.

Transport Using a Forklift

Details the procedure for transporting the breaker with a forklift.

Transport Using a Lorry

Explains how to secure and transport the breaker on a lorry.

Installation

Hoses and Connections

Covers the proper installation and connection of hydraulic hoses.

Hydraulic Oil

Discusses the type, viscosity, and handling of hydraulic oil.

Assembly

Guides through the assembly process of the hydraulic breaker to the carrier.

Pressure Adjustment

Explains how to adjust and check the operating pressure of the hydraulic system.

Water Flushing

Describes the preparation and use of the water flushing function for dust binding.

Working Tool Selection

Details how to select the appropriate working tool for different applications.

Changing the Working Tool

Provides step-by-step instructions for safely changing the working tool.

Operation

Preparation Before Breaking

Outlines necessary preparations before starting the breaking operation.

Operating Temperatures

Advises on optimal operating temperatures for the breaker and oil.

Engine RPM

Explains the importance of correct engine RPM for operation.

Risk Area

Defines the safe working area around the hydraulic breaker during operation.

Breaking Process

Details the correct procedures and precautions for the breaking process.

Breaking Under Water

Explains how to operate the hydraulic breaker underwater.

Special Applications

Advises consulting for special applications like tunneling or underwater use.

Maintenance

Cleaning

Provides instructions for environmentally safe cleaning of the hydraulic breaker.

Lubrication

Details lubrication requirements for the working tool, retainer, and bushings.

Daily Checks

Lists daily checks for safety and operational readiness.

Wear Plate and Bolts Replacement

Describes the procedure for replacing the wear plate and bolts.

Weekly Checks

Outlines weekly maintenance checks for wear and function.

Wear Limits

Specifies wear limits for components like bushings and working tools.

Changing the Lower Bushing

Details the procedure for replacing the lower bushing.

Annual Overhaul

Recommends annual overhauling by authorized personnel.

Storage

Disposal

Troubleshooting

Hydraulic Breaker Does Not Start

Lists common causes and remedies for the breaker failing to start.

Impact Force Too Low

Addresses issues related to reduced impact force and their solutions.

Oil Leaks

Identifies causes and solutions for hydraulic oil leaks.

Breaker Operates Too Slow

Explains why the breaker might operate slowly and how to fix it.

Operating Temperature Too High

Discusses causes and remedies for the hydraulic system overheating.

Technical Data

Machine Data

Presents key specifications and dimensions for the SB 702 and SB 1102 models.

Capacities

Lists performance capacities such as oil flow, impact rate, and pressures.

Noise Declaration Statement

Provides noise emission data and legal declarations as per directives.

Flow Diagrams for Operating Pressure

SB 702: 120-170 bar (1740-2466 psi)

Displays a flow diagram showing operating pressure ranges for the SB 702 model.

SB 1102: 130-180 bar (1886-2611 psi)

Displays a flow diagram showing operating pressure ranges for the SB 1102 model.

EC Declaration of Conformity

EC Declaration of Conformity (EC Directive 2006/42/EC)

Declares compliance with relevant EU directives for machinery and noise.

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