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ESAB Warrior 500 User Manual

ESAB Warrior 500
43 pages
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MODELS:
WARRIOR 500
WARRIOR 500-10
WARRIOR 500-05
Operating instructions (ENG)
Read these instructions before using the machine.
500 PSI
760-173

Questions and Answers:

ESAB Warrior 500 Specifications

General IconGeneral
Output Current Range5 - 500 A
Protection ClassIP23
Input Frequency50/60 Hz
Power Factor0.93
Duty Cycle60% @ 500 A
Cooling MethodAir cooling
Process TypesMIG/MAG, Stick, TIG
Output Current Range (MIG/MAG)500 A

Summary

Machine Overview

Description

Describes the Ninja Warrior as an electric powered carpet extractor for commercial use.

Using This Manual

Manual Structure

Explains the manual's sections: Safety, Operations, Maintenance, and Parts List.

Safety

Important Safety Instructions

Essential safety precautions and warnings for operating the machine.

Hazard Intensity Levels

Explains hazard intensity levels (WARNING, CAUTION, FOR SAFETY) and their definitions.

Grounding Instructions

Details electrical grounding requirements for safe operation of the appliance.

Technical Specifications

Operations

Controls

Details the control panel layout and identifies each component.

Machine Operation

Provides instructions on operating the machine, including chemical usage and warnings.

Pre-Run Inspection

Steps to follow before operating the machine to ensure proper assembly and condition.

Equipment Set-up

Instructions for setting up the machine, including connecting power and hoses.

Heater Operation

Guidance on operating the heater unit, including safety warnings and procedure.

Cleaning

Step-by-step guide for cleaning carpets using the machine, including nozzle checks and tank emptying.

Maintenance

Periodic Maintenance

Tasks to perform monthly to prevent residue build-up and inspect machine components.

Daily/Regular Maintenance

Routine checks and cleaning tasks to be performed daily or regularly.

Vacuum Motor Replacement

Procedure for replacing the vacuum motor, including safety warnings.

Solution Pump Replacement

Instructions for replacing the solution pump and available pump replacement kits.

Pressure Regulator Maintenance

Guidance on cleaning and lubricating the pressure regulator for optimal performance.

Troubleshooting

Identifies common problems, their causes, and solutions for the machine.

Component Diagrams

Control Panel Diagram

Diagram and parts list for the machine's control panel.

Control Panel with Heat Diagram

Diagram and parts list for the control panel featuring heating elements.

Electrical Diagram (2-Stage Vacuum)

Diagram and parts list for electrical systems with a 2-stage vacuum.

Electrical Diagram (3-Stage Vacuum with Heat)

Diagram and parts list for electrical systems with a 3-stage vacuum and heat.

Frame Assembly Diagram

Diagram and parts list for the machine's structural frame and wheels.

Heater Assembly Diagram

Diagram and parts list for the heater unit and its connections.

Labels Diagram

Diagram showing the location of various machine labels.

Pump Assembly Diagram

Diagram and parts list for the solution pump and associated fittings.

Recovery System Diagram

Diagram and parts list for the recovery tank and associated components.

Solution System Diagram

Diagram and parts list for the solution tank and delivery system.

Vacuum Motor Diagram

Diagram and parts list for the 2-stage and 3-stage vacuum motors.

Wiring Diagrams

2-Stage Vacuum Wiring

Schematic illustrating the electrical connections for the 2-stage vacuum system.

3-Stage Vacuum Wiring

Schematic illustrating the electrical connections for the 3-stage vacuum system.

Wiring with Heat

Schematic illustrating the electrical connections for the system including heating.

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