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ESAB Warrior 400i CC - User Manual

ESAB Warrior 400i CC
32 pages
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Instruction manual
0463 340 030 GB 20181009
Valid for: Serial no. 339-xxx-xxxx
Warrior™400iCC/CV
Warrior™500iCC/CV

Questions and Answers

  • A
    Aaron FitzpatrickAug 3, 2025
    Why is my ESAB Warrior 400i CC Welding System showing poor welding performance?
    • J
      Jackie MartinezAug 3, 2025
      If your ESAB Welding System shows poor welding performance, ensure that the welding and return cables are correctly connected, the correct current value is set, the correct wire or electrode is used, and the mains power supply fuses are in good condition. Also, verify the gas pressure in the equipment connected to the power source.
  • L
    Laura BellAug 9, 2025
    What to do if the welding current is interrupted during welding with my ESAB Warrior 400i CC?
    • D
      daniel54Aug 9, 2025
      If the welding current is interrupted during welding with your ESAB Welding System, check if the overloading protection has been triggered. Also, inspect the mains power supply fuses and ensure the return cable is correctly fastened.
  • S
    Stephanie SmithAug 15, 2025
    How to troubleshoot no arc on my ESAB Welding System?
    • C
      Christopher GibsonAug 15, 2025
      If you are not getting an arc with your ESAB Welding System, make sure the mains power supply switch is turned on, and that the mains, welding, and return cables are correctly connected. Also, check that the correct current value is set and inspect the mains power supply fuses.
  • V
    Veronica JeffersonAug 20, 2025
    Why does the overheating protection trip frequently on my ESAB Welding System?
    • J
      Jason FrancisAug 21, 2025
      If your ESAB Welding System's overheating protection trips frequently, avoid exceeding the rated data for the power source to prevent overloading the unit.
  • D
    David ReillyAug 27, 2025
    What to do if my ESAB Warrior 400i CC displays "Err" in open circuit mode?
    • Y
      ygarciaAug 27, 2025
      If your ESAB Welding System displays "Err" in open circuit mode, check the mains power supply fuses and ensure that the voltage on the voltage selection label on the rear of the power source matches the nominal mains voltage. If the problem persists, restart the power source using the main switch.

Summary

SAFETY

Safety precautions

Outlines essential safety measures for users and others, covering personal protection and general safety.

User responsibility

Defines the user's ultimate responsibility for ensuring safety compliance and proper equipment operation.

TECHNICAL DATA

INSTALLATION

Mains supply

Details mains voltage requirements, fuse ratings, and cable sizes for correct power connection.

OPERATION

Connections and control devices

Identifies and explains the various connections and control elements on the welding power source.

Connection of welding and return cable

Explains how to connect welding and return cables, including recommended values for current and cable size.

MAINTENANCE

TROUBLESHOOTING

ORDERING SPARE PARTS

ESAB Warrior 400i CC Specifications

General IconGeneral
Output Current Range10 - 400 A
CoolingFan cooled
Protection ClassIP23
Welding ProcessMMA, TIG, MIG/MAG
Rated Output Current400 A
Rated Output Voltage36 V
Power Factor0.93
Efficiency85 %
Duty Cycle60 % at 400 A
Input3-phase

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