EasyManua.ls Logo

ESAB Warrior 500i CC/CV User Manual

ESAB Warrior 500i CC/CV
84 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
0463 341 131 20130614 Valid for: 251-xxx-xxx
Warrior™ 500i CC/CV
US Instruction manual
CA Manuel d'instructions
XL Instrucciones de uso
RU Инструкция по эксплуатации

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the ESAB Warrior 500i CC/CV and is the answer not in the manual?

ESAB Warrior 500i CC/CV Specifications

General IconGeneral
Output Current Range (CC)10 - 500 A
Output Current Range (CV)10 - 500 A
CoolingForced air
Protection ClassIP23
Input Frequency50/60 Hz
Power Factor0.93
Welding ProcessesMMA, TIG, MIG/MAG
Efficiency85%

Summary

1 Warnings

Hazard Identification and Protection

Covers risks like electric shock, fumes, sparks, arc rays, noise, and moving parts.

Safety Label Maintenance

Instruction to keep safety labels intact and visible.

2 Safety

User and Workplace Safety Responsibilities

Emphasizes trained personnel, safe workspace, and operator vigilance.

Personal Protective Equipment (PPE)

Mandates safety glasses, flame-proof clothing, and dry gloves.

General Safety Precautions

Includes cable connection, qualified electricians, fire safety, and maintenance.

Specific Safety Advisories

Detailed warnings on arc welding hazards, electric shock, fumes, and noise.

Cautions and Product Application

Cautions about thawing pipes, installation, and intended product use.

EMC and Residential Use Caution

Caution regarding Class A equipment in residential areas and EMC compatibility.

3 Introduction

Product Overview

Describes the Warrior 500i CC/CV welding power source and its applications.

Included Equipment List

Lists items delivered with the power source, e.g., cables and manuals.

4 Technical Data

5 Installation

General Installation Requirements

Installation must be carried out by a professional.

Lifting and Handling Instructions

Guidance on safe lifting of the equipment.

Location Considerations

Positioning the power source to avoid obstructing air inlets/outlets.

Mains Supply Connection

Details on correct supply voltage, fuse rating, and ground connection.

6 Operation

Operational Overview and Safety

General safety and operational guidelines before starting.

Control Panel and Connections

Identification of controls, indicators, and connection points.

Welding Cable Connection Procedure

How to connect welding and return cables to the power source terminals.

Power On/Off Procedure

Procedure for turning the mains power supply switch on and off.

Fan Control Functionality

Explanation of the fan's continuous run time after welding.

Symbols and Functionality

Interpretation of symbols for lifting, VRD, overheating, electrodes, and arc force.

7 Maintenance

Maintenance Importance

Importance of regular maintenance for safe and reliable operation.

Power Source Cleaning and Care

How to clean the power source to prevent overheating.

Welding Torch Maintenance

Recommended care for the welding torch during component changes.

8 Troubleshooting

9 Ordering Spare Parts

Diagram

Ordering Numbers

Accessories

Related product manuals