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Esko Kongsberg XN - User Manual

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XN
Site Preparation Manual

Table of Contents

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Summary

Preface

Change Record

Introduction

Welcome

A welcome message to the customer and introduction to the manual's purpose.

About Installation

Lists essential preparation tasks to be completed before service engineers arrive for installation.

Receiving Equipment from Esko

Inspection of Equipment

Guidance on how to inspect equipment for damage upon delivery and report issues.

Temporary Storage

Instructions for storing equipment safely while in crates, specifying temperature and humidity.

System Label

Information about the system label affixed to the table stand, showing model and power details.

Table Transport

Recommendations for safely transporting table tops into the destination room, including weight and lifting guidance.

Packaging Specification

XN20, Packaging

Detailed metric and imperial packaging specifications for XN20 models, listing crate dimensions and weights.

XN22, Packaging

Detailed metric and imperial packaging specifications for XN22 models, listing crate dimensions and weights.

XN24, Packaging

Detailed metric and imperial packaging specifications for XN24 models, listing crate dimensions and weights.

XN40, Packaging

Detailed metric and imperial packaging specifications for XN40 models, listing crate dimensions and weights.

XN44, Packaging

Detailed metric and imperial packaging specifications for XN44 models, listing crate dimensions and weights.

XN46, Packaging

Detailed metric and imperial packaging specifications for XN46 models, listing crate dimensions and weights.

XN48, Packaging

Detailed metric and imperial packaging specifications for XN48 models, listing crate dimensions and weights.

Room Preparation

About Room Preparation

Factors influencing system accuracy, including temperature and relative humidity requirements.

Floor Covering

Requirements for floor covering materials to be non-static and lint-free for optimal operation.

Furniture

Guidelines for selecting furniture material to minimize shedding and static generation in the room.

Material Storage

Recommendations for storing materials in conditions matching the cutting room for accuracy.

Workflow

Importance of planning material handling and workflow for maximum productivity.

Floor Load and Level

Specifications for floor load capacity, flatness, and vibration resistance for table installation.

Computer Floor

Recommendations for building a floor suitable for electronic equipment installations, including cable management.

Headroom

Information on required headroom for standard machines and gallows for unhindered movement.

Noise Level

Considerations for system noise levels and the importance of operator hearing protection.

DynaGuard Safety System

System Layout

Introduction

Overview of recommended system layout for different table types and spacing requirements.

Recommended Layout

Diagrams and measurements detailing optimal system placement, spacing, and material flow.

Cables, Hoses and Fuses

Symbols used in Figures

Explanation of symbols used in diagrams for electrical connections, hoses, and components.

Specifications

Technical specifications for cables, fuses, and power requirements for various system components.

Tables, Specification

XN20

Diagrams and measurements for the XN20 table in front panel and revolving work station configurations.

XN22

Diagrams and measurements for the XN22 table in front panel and revolving work station configurations.

XN24

Diagrams and measurements for the XN24 table in front panel and revolving work station configurations.

XN40

Diagrams and measurements for the XN40 table in front panel and revolving work station configurations.

XN44

Diagrams and measurements for the XN44 table in front panel and revolving work station configurations.

XN46

Diagrams and measurements for the XN46 table in front panel configurations.

XN48

Diagrams and measurements for the XN48 table in front panel configurations.

XN with Extension Table

XN20

Diagrams and measurements for XN20 with one front extension table configuration.

XN22

Diagrams and measurements for XN22 with various extension table configurations.

XN24

Diagrams and measurements for XN24 with various extension table configurations.

XN40

Diagrams and measurements for XN40 with various extension table configurations.

XN44

Diagrams and measurements for XN44 with various extension table configurations.

XN with Sheet Feeder

XN20

Diagrams and measurements for XN20 with sheet feeder configurations.

XN22

Diagrams and measurements for XN22 with sheet feeder configurations.

XN24

Diagrams and measurements for XN24 with sheet feeder configurations.

XN40

Diagrams and measurements for XN40 with sheet feeder configurations.

XN44

Diagrams and measurements for XN44 with sheet feeder configurations.

Front End PC

Configuration

Requirement for operator to have 'Administrator privileges' for the control system to function properly.

Requirements

Electrical and environmental specifications, including voltage, frequency, and humidity for the Front End PC.

Specification

General specifications for chassis, insert modules, memory, hard drive, and optical drive of the PC.

Dimensions

Metric and imperial dimensions, including height, width, depth, and weight of the Front End PC.

PC Table

Operator Station

Shipment

Information on how the Operator Station is shipped, noting it is partly assembled.

Alternative Position

Details on standard and alternative revolving work station positions for user preference.

Roll Feeder

Compressed Air System

General

Components of the compressed air system and customer responsibilities for providing air source.

Air Source Outlet

Location and installation requirements for the compressed air connection outlet.

Air Source Specification

Technical specifications for air source capacity, pressure, moisture content, and purity.

Purchase Compressor

Guidelines for purchasing or installing a compressor, including notes on noise and operating temperature.

Vacuum System

Introduction

Components of the vacuum system and key installation recommendations, including pump placement.

Vacuum Pump for Table Models

Table indicating vacuum pump models compatible with different XN table series and frequencies.

Recommended Mains Fuses;Cable Dimensions

Recommended mains fuses and cable dimensions for various vacuum pump models, ensuring safe operation.

Electrical Solution, Concept

Overview of alternative vacuum control modes: Control Relay, Soft Start, and Inverter (E-Save).

Vacuum Extern Kit, Content

List of items included in the vacuum external kit for system connection.

Technical Information, Vacuum Pumps

Technical data, dimensions, and weight for various vacuum pump models, including imperial units.

Sound Suppression Box for Vacuum Pump

Information on an optional sound suppression box for vacuum pumps to reduce noise levels.

E-save for Vacuum Pump

Installation

Instructions for mounting and connecting the inverter for variable frequency vacuum pump control.

Electrical Requirements

Electrical specifications, fuse size, and cable lengths required for the E-save system installation.

Dimensions

Metric and imperial dimensions for the inverter unit, including heat dissipation space.

Cutting Table with Controller

Requirements

Environmental and mains power requirements for operating the cutting table and controller.

Direct Mains Connection

Reference to chapter 'Direct Mains Connection, Guidelines' for electrical hookup.

Ground System

Importance and connection of the ground system for safety and common potential reference.

Un-interruptible Power System

Recommendation for using a UPS for the Front End PC and cutting table for power stability.

Noise Level

A-weighted sound pressure levels for various table running modes, indicating noise output.

MultiCUT;MultiCUT HP

Requirements

Mains power requirements, including voltage, frequency, and power rating for MultiCUT systems.

Direct Mains Connection

Reference to chapter 'Direct Mains Connection, Guidelines' for electrical hookup.

Pressurized Air requirements

Requirement for maintaining pressurized air level above 7 bar for MultiCUT operation.

PC configuration

Serial line requirements for PC connection to the Cutting Table and Router controller.

Noise Level

A-weighted sound pressure level for the vacuum cleaner and system, indicating noise output.

Chiller for MultiCUT HP

Requirements

Mains power and environmental requirements, including voltage, frequency, and temperature for the chiller.

Direct Mains Connection

Reference to chapter 'Direct Mains Connection, Guidelines' for electrical hookup.

Installation

Information on chiller dimensions and installation considerations, including air flow.

Vacuum cleaner for MultiCUT

Requirements

Voltage, frequency, and power requirements for the MultiCUT vacuum cleaner.

Direct Mains Connection

Reference to chapter 'Direct Mains Connection, Guidelines' for electrical hookup.

Installation

Dimensions and diffuser information for the vacuum cleaner installation.

Direct Mains Connection, Guidelines

Site Prep Ready, Check List

Space Requirements

Checklist for destination room size, maintenance clearance, and installation access.

Environmental Requirements

Checklist for floor material, air source specifications, and operating environment conditions.

Electrical Requirements

Checklist for main power, vacuum pump power, and short circuit protection compliance.

Remote Diagnostic

Checklist for telephone line and network connection for remote diagnostic capabilities.

Summary

Preface

Change Record

Introduction

Welcome

A welcome message to the customer and introduction to the manual's purpose.

About Installation

Lists essential preparation tasks to be completed before service engineers arrive for installation.

Receiving Equipment from Esko

Inspection of Equipment

Guidance on how to inspect equipment for damage upon delivery and report issues.

Temporary Storage

Instructions for storing equipment safely while in crates, specifying temperature and humidity.

System Label

Information about the system label affixed to the table stand, showing model and power details.

Table Transport

Recommendations for safely transporting table tops into the destination room, including weight and lifting guidance.

Packaging Specification

XN20, Packaging

Detailed metric and imperial packaging specifications for XN20 models, listing crate dimensions and weights.

XN22, Packaging

Detailed metric and imperial packaging specifications for XN22 models, listing crate dimensions and weights.

XN24, Packaging

Detailed metric and imperial packaging specifications for XN24 models, listing crate dimensions and weights.

XN40, Packaging

Detailed metric and imperial packaging specifications for XN40 models, listing crate dimensions and weights.

XN44, Packaging

Detailed metric and imperial packaging specifications for XN44 models, listing crate dimensions and weights.

XN46, Packaging

Detailed metric and imperial packaging specifications for XN46 models, listing crate dimensions and weights.

XN48, Packaging

Detailed metric and imperial packaging specifications for XN48 models, listing crate dimensions and weights.

Room Preparation

About Room Preparation

Factors influencing system accuracy, including temperature and relative humidity requirements.

Floor Covering

Requirements for floor covering materials to be non-static and lint-free for optimal operation.

Furniture

Guidelines for selecting furniture material to minimize shedding and static generation in the room.

Material Storage

Recommendations for storing materials in conditions matching the cutting room for accuracy.

Workflow

Importance of planning material handling and workflow for maximum productivity.

Floor Load and Level

Specifications for floor load capacity, flatness, and vibration resistance for table installation.

Computer Floor

Recommendations for building a floor suitable for electronic equipment installations, including cable management.

Headroom

Information on required headroom for standard machines and gallows for unhindered movement.

Noise Level

Considerations for system noise levels and the importance of operator hearing protection.

DynaGuard Safety System

System Layout

Introduction

Overview of recommended system layout for different table types and spacing requirements.

Recommended Layout

Diagrams and measurements detailing optimal system placement, spacing, and material flow.

Cables, Hoses and Fuses

Symbols used in Figures

Explanation of symbols used in diagrams for electrical connections, hoses, and components.

Specifications

Technical specifications for cables, fuses, and power requirements for various system components.

Tables, Specification

XN20

Diagrams and measurements for the XN20 table in front panel and revolving work station configurations.

XN22

Diagrams and measurements for the XN22 table in front panel and revolving work station configurations.

XN24

Diagrams and measurements for the XN24 table in front panel and revolving work station configurations.

XN40

Diagrams and measurements for the XN40 table in front panel and revolving work station configurations.

XN44

Diagrams and measurements for the XN44 table in front panel and revolving work station configurations.

XN46

Diagrams and measurements for the XN46 table in front panel configurations.

XN48

Diagrams and measurements for the XN48 table in front panel configurations.

XN with Extension Table

XN20

Diagrams and measurements for XN20 with one front extension table configuration.

XN22

Diagrams and measurements for XN22 with various extension table configurations.

XN24

Diagrams and measurements for XN24 with various extension table configurations.

XN40

Diagrams and measurements for XN40 with various extension table configurations.

XN44

Diagrams and measurements for XN44 with various extension table configurations.

XN with Sheet Feeder

XN20

Diagrams and measurements for XN20 with sheet feeder configurations.

XN22

Diagrams and measurements for XN22 with sheet feeder configurations.

XN24

Diagrams and measurements for XN24 with sheet feeder configurations.

XN40

Diagrams and measurements for XN40 with sheet feeder configurations.

XN44

Diagrams and measurements for XN44 with sheet feeder configurations.

Front End PC

Configuration

Requirement for operator to have 'Administrator privileges' for the control system to function properly.

Requirements

Electrical and environmental specifications, including voltage, frequency, and humidity for the Front End PC.

Specification

General specifications for chassis, insert modules, memory, hard drive, and optical drive of the PC.

Dimensions

Metric and imperial dimensions, including height, width, depth, and weight of the Front End PC.

PC Table

Operator Station

Shipment

Information on how the Operator Station is shipped, noting it is partly assembled.

Alternative Position

Details on standard and alternative revolving work station positions for user preference.

Roll Feeder

Compressed Air System

General

Components of the compressed air system and customer responsibilities for providing air source.

Air Source Outlet

Location and installation requirements for the compressed air connection outlet.

Air Source Specification

Technical specifications for air source capacity, pressure, moisture content, and purity.

Purchase Compressor

Guidelines for purchasing or installing a compressor, including notes on noise and operating temperature.

Vacuum System

Introduction

Components of the vacuum system and key installation recommendations, including pump placement.

Vacuum Pump for Table Models

Table indicating vacuum pump models compatible with different XN table series and frequencies.

Recommended Mains Fuses;Cable Dimensions

Recommended mains fuses and cable dimensions for various vacuum pump models, ensuring safe operation.

Electrical Solution, Concept

Overview of alternative vacuum control modes: Control Relay, Soft Start, and Inverter (E-Save).

Vacuum Extern Kit, Content

List of items included in the vacuum external kit for system connection.

Technical Information, Vacuum Pumps

Technical data, dimensions, and weight for various vacuum pump models, including imperial units.

Sound Suppression Box for Vacuum Pump

Information on an optional sound suppression box for vacuum pumps to reduce noise levels.

E-save for Vacuum Pump

Installation

Instructions for mounting and connecting the inverter for variable frequency vacuum pump control.

Electrical Requirements

Electrical specifications, fuse size, and cable lengths required for the E-save system installation.

Dimensions

Metric and imperial dimensions for the inverter unit, including heat dissipation space.

Cutting Table with Controller

Requirements

Environmental and mains power requirements for operating the cutting table and controller.

Direct Mains Connection

Reference to chapter 'Direct Mains Connection, Guidelines' for electrical hookup.

Ground System

Importance and connection of the ground system for safety and common potential reference.

Un-interruptible Power System

Recommendation for using a UPS for the Front End PC and cutting table for power stability.

Noise Level

A-weighted sound pressure levels for various table running modes, indicating noise output.

MultiCUT;MultiCUT HP

Requirements

Mains power requirements, including voltage, frequency, and power rating for MultiCUT systems.

Direct Mains Connection

Reference to chapter 'Direct Mains Connection, Guidelines' for electrical hookup.

Pressurized Air requirements

Requirement for maintaining pressurized air level above 7 bar for MultiCUT operation.

PC configuration

Serial line requirements for PC connection to the Cutting Table and Router controller.

Noise Level

A-weighted sound pressure level for the vacuum cleaner and system, indicating noise output.

Chiller for MultiCUT HP

Requirements

Mains power and environmental requirements, including voltage, frequency, and temperature for the chiller.

Direct Mains Connection

Reference to chapter 'Direct Mains Connection, Guidelines' for electrical hookup.

Installation

Information on chiller dimensions and installation considerations, including air flow.

Vacuum cleaner for MultiCUT

Requirements

Voltage, frequency, and power requirements for the MultiCUT vacuum cleaner.

Direct Mains Connection

Reference to chapter 'Direct Mains Connection, Guidelines' for electrical hookup.

Installation

Dimensions and diffuser information for the vacuum cleaner installation.

Direct Mains Connection, Guidelines

Site Prep Ready, Check List

Space Requirements

Checklist for destination room size, maintenance clearance, and installation access.

Environmental Requirements

Checklist for floor material, air source specifications, and operating environment conditions.

Electrical Requirements

Checklist for main power, vacuum pump power, and short circuit protection compliance.

Remote Diagnostic

Checklist for telephone line and network connection for remote diagnostic capabilities.

Esko Kongsberg XN Specifications

General IconGeneral
TypeDigital Cutting Table
Working AreaVaries by model (e.g., 1600 x 2500 mm, 2000 x 3000 mm)
Cutting WidthMatches working area dimensions
Cutting LengthMatches working area dimensions
Cutting SpeedUp to 1000 mm/s
Positioning SpeedUp to 80 m/min (3150 in/min)
Max Material ThicknessUp to 50 mm (1.97 in), depending on the material and tooling
ToolsOscillating knife, creasing wheel, pen
MaterialsCorrugated board, foam, plastics, composites
Power RequirementsVaries by model (typically 400V, 50/60Hz)
Tooling OptionsMultiple tool heads (e.g., oscillating knife, creasing wheel, pen)

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