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eta ePE-K User Manual

eta ePE-K
44 pages
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2019-07-10
EN
0000000453
V.002
3.47.0
5300, 00
939076-001
Pellet boiler
ePE-K 140-170 kW
Service manual
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eta ePE-K Specifications

General IconGeneral
Brandeta
ModelePE-K
CategoryBoiler
LanguageEnglish

Summary

General Information

Cleaning and Maintenance Support

Provides support for cleaning and maintaining the product, detailing required steps.

Commissioning Data Entry

Section to enter product manufacturing number, commissioning date, and technician details.

Symbols and Safety Instructions

Explains symbols and layout of safety instructions, including signal words.

Cleaning and Maintenance Procedures

Maintenance Notes and Operation

Details importance of regular cleaning, operation by trained personnel, and displaying maintenance steps.

Maintenance Switch and Pictograms Explanation

Explains the maintenance switch function and various pictograms used in maintenance tasks.

Panel Cleaning Instructions

Instructions on how to clean boiler panels and the ETAtouch screen.

Boiler Component Identification

Maintenance Openings and Components

Illustrates and lists various maintenance openings and components of the boiler.

Regular Maintenance Tasks

Preparation and Ash Box Emptying

Steps to prepare for regular maintenance, including stopping heating and emptying the ash box.

Heating System Pressure Check

Details how to check and maintain optimal water pressure in the heating system.

Establishing Operational Readiness

Steps to establish operational readiness after maintenance.

Customer Cleaning Procedures

Preparation and Safety Checks

Steps to prepare for customer cleaning, including safety warnings and checking safety devices.

Chimney and Flue Tube Cleaning

Instructions for cleaning the chimney flue tube and condensate drain.

Combustion Chamber Cleaning

Steps for cleaning the inside of the combustion chamber and its cover.

Tilting Grate and Ignition Tubes Cleaning

Instructions for cleaning the tilting grate and ignition tubes.

Secondary Air Openings and Fire Clay Check

How to clean secondary air openings and check fire clay.

Flue Gas Duct Cleaning

Procedures for cleaning flue gas ducts, including air valve checks.

Maintenance Cover and Flue Gas Duct Walls

Steps to remove maintenance cover and clean inner walls of the flue gas duct.

Ash Duct Cover and Recirculation Ducts

Procedures to remove/re-install ash duct cover and clean recirculation ducts.

Maintenance Cover Seal Check and Installation

How to check and replace the seal on the maintenance cover and re-install it.

Precipitator Cleaning (Optional)

Procedures for cleaning the precipitator, including covers and perforated plates.

Flushing Air Opening and Electrode Holder

How to clean flushing air openings and electrode holders.

Electrode Alignment Check

How to check electrode alignment for optimal flue gas cleaning.

Final Operational Readiness

Instructions to mount the cover and switch on the boiler for ash removal.

Expert Maintenance Procedures

Preparation and Safety Warnings

Steps to prepare for expert maintenance, emphasizing qualified personnel and safety.

Draught Fan Cleaning

Instructions for unplugging, removing, and cleaning the draught fan and fan housing.

Impeller Cleaning and Draught Fan Reassembly

How to clean the impeller and re-assemble the draught fan.

Heat Exchanger Cover Removal

Steps to remove insulation and the heat exchanger cover.

Heat Exchanger Cleaning and Seal Check

How to clean the heat exchanger inner walls and check the cover seal.

Heat Exchanger Tubes Check

Instructions to check heat exchanger tubes for tar deposits.

Ash Box Position Switch Check

How to check the function of the ash box position switch.

Air Valve and Ash Duct Cover Procedures

Steps for dismantling side covers and removing the cover on the ash duct.

Primary Air Valve Area Cleaning

How to remove the primary air valve, housing, and remove ash from the area.

Air Valve Actuator Check

How to actuate and check primary and secondary air valve actuators.

Underpressure Sensor Hose Cleaning

Procedures to remove covers and clean silicone hoses for the vacuum sensor.

Vacuum Sensor Calibration

How to calibrate the vacuum sensor by checking and setting the offset.

Front Cover Mounting

Steps to mount the cover on the front of the boiler.

De-ashing System Check

Instructions to check the de-ashing system and push floor for visible damage.

Temperature Sensor Cleaning

How to clean flue gas temperature sensors in the flue gas connection and heat exchanger.

Lambda Probe Cleaning

How to vacuum the head of the lambda probe and check the seal on the maintenance cover.

Heat Exchanger Cleaner Cover Reassembly

Steps to replace the heat exchanger cleaner maintenance cover.

Panel Installation and Cover Mounting

Instructions for installing side covers and mounting the cover on the top.

Boiler Door Airtightness Check

How to check the airtightness of the combustion chamber door.

Boiler Door Adjustment Procedure

Steps to adjust the boiler door hinges and closing roller mount for proper seal compression.

Pellet Hopper Checks

Instructions for checking the pellet hopper collector, sensor clearance, and drive chains.

Fill Level Sensor and Strainer Cleaning

Procedures for cleaning the fill level sensor and the strainer in the pellet hopper.

Fill Level Sensor and Top Cover Reassembly

Re-install the fill level sensor and mount the top cover.

Lambda Probe Calibration

Explains automatic and manual calibration of the lambda probe.

Operational Readiness and Heating Test

Steps to reset the maintenance counter and perform a heating test.

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