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eta HACK 20 User Manual

eta HACK 20
92 pages
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2017-01-30
EN
0000000294
V.003
2.38.0
3005, 3106
93526-001
Wood chip boiler
20 - 90 kW
Operation

Table of Contents

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eta HACK 20 Specifications

General IconGeneral
Brandeta
ModelHACK 20
CategoryBoiler
LanguageEnglish

Summary

General Information and Safety

1.1 Preface and General Information

Introduces the manual, copyright, technical changes, and symbols.

Warranty, Service, and Remote Control

Covers extended warranty, service agreements, and remote control.

1.3 Warranty, Guarantee, and Liability

Outlines requirements for product function and warranty coverage.

Boiler Functionality

Fuel Transport and Agitator Operation

Explains how wood chips are moved and the agitator's role.

Floor Agitator and Torque Control

Details agitator during filling and discharge screw torque control.

Combustion, Ignition, and Efficiency

Covers burn-back, ignition, combustion process, and heat exchange efficiency.

Safety Features and Underpressure

Details safety features like underpressure and airtight rotary valve.

Safety Precautions

General Safety Information and Devices

Covers trained operation, child safety, fire extinguishers, ash storage, and safety devices.

Overpressure and Overheating Protection

Details safety valve installation and thermal emergency cooling valve.

Safety Valve Outlet Requirements

Specifies regulations for directing the safety valve outlet pipe.

Changing the Fuel

Fuel Handling Safety and Preparation

Emphasizes electrical safety, firebed sensor, and flue gas recirculation.

4.1 Slag Formation and Prevention

Explains slag, its causes, and remedies.

4.2 Fuel Settings and Adaptations (HACK 20-50 kW)

Provides settings for fuel, de-ashing, and recirculation based on fuel type.

Fuel Settings and Adaptations (HACK 63-90 kW)

Provides settings for fuel, de-ashing, and recirculation for larger models.

Emptying the Ash Box

Ash Removal Preparation and Inspection

Details stopping heating, removing excess ash, and inspecting the ash box.

Ash Box Reattachment and Restart

Covers reattaching the ash box and switching the boiler back on.

ETAtouch Controller Operation

6.1 Understanding the ETAtouch System

Introduces the control system, user interface, text menus, help, messages, and inputs/outputs.

6.1.6 System Settings and Configuration

Covers system settings like language, date/time, renaming blocks, and time windows.

6.1.7 Remote Control Setup

Details remote control setup and access via meinETA.at.

Boiler Function Block (HACK)

Boiler Overview and Operating Elements

Provides an overview of the boiler function block and explains key operating elements.

6.2.1 Boiler Operation and Settings

Introduces adjustable parameters and details Fuel and Flue Gas Recirculation settings.

6.2.2 De-ashing and O2 Target Value

Covers de-ashing intervals, heat exchanger cleaning idle time, and O2 target adjustment.

Buffer Function Block

Buffer Tank Overview and Operation Modes

Displays the buffer tank overview and explains its operating modes.

6.3.1 Setting Buffer Charging Times

Guides on setting time windows for buffer charging.

6.3.2 Solar Heating System Integration

Describes the integration and control of a solar heating system with the buffer.

6.3.3 Buffer as Combination Tank

Explains using the buffer with an integrated hot water tank or coils.

6.3.4 Adjustable Buffer Parameters

Lists and explains adjustable parameters for buffer settings.

Hot Water Tank Function Block

Hot Water Tank Overview and Operation

Displays the hot water tank overview and explains its mode of operation.

6.4.1 Setting Hot Water Charging Times

Guides on setting standby times and temperatures for hot water.

6.4.2 Adjustable Hot Water Parameters

Lists and explains adjustable parameters for the hot water tank.

Fresh Water Module Function Block

Fresh Water Module Overview and Function

Shows the module overview and explains its operation for fresh water temperature.

6.5.1 Setting Hot Water Charging Times

Guides on setting standby times and temperatures for the fresh water module.

6.5.2 Adjustable Fresh Water Parameters

Lists and explains adjustable parameters for the fresh water module.

Heating Circuit Function Block

Heating Circuit Overview and Operation Modes

Shows overview screens and explains operation modes for heating circuits.

6.6.1 Operating Elements and Settings

Details buttons for controlling heating circuit modes and temperature sliders.

6.6.2 Setting Heating Time Slots

Guides on setting heating times and copying them across days.

6.6.3 Heating Curve Adjustment

Explains the heating curve for temperature regulation and how to adjust it.

6.6.3.2 Setting Heating Limits

Explains how to specify heating limits for heating and reduced operation modes.

6.6.4 Adjustable Heating Circuit Parameters

Lists and explains parameters like Room effect and Switch-on/off diff.

Solar Function Block

Solar Heating System Overview and Control

Shows the overview of the solar heating system and its control principle.

6.7.1 Single Tank Solar System

Explains the control of a solar heating system with a single tank.

6.7.2 Multi-Tank Solar Systems

Describes switching between tanks based on priority for solar charging.

6.7.3 Solar Heating for Buffer with 2 Coils

Explains switching between internal coils for buffer charging.

6.7.4 Solar Heating with External Heat Exchanger

Details the control principle for solar heating with an external heat exchanger.

6.7.5 Solar Heating with Stratified Charging Valve

Explains solar heating with an external heat exchanger and stratified charging valve.

6.7.6 Adjustable Solar Parameters

Lists and explains adjustable parameters for the solar system.

Auxiliary Boiler Function Block

Auxiliary Boiler Overview and Usage

Shows the auxiliary boiler overview and explains its uses for peak loads or fail-safe.

6.8.1 Setting Boiler Charging Times

Guides on setting standby times for the auxiliary boiler burner.

6.8.2 Auxiliary Boiler Parameters

Explains the [Start lag] parameter for delayed operation.

External Heat Demand Function Block

External Heat Demand Overview

Explains how an external system can demand heat from the ETA system.

6.9.1 Setting Demand Charging Times

Guides on setting standby times and temperatures for external heat consumers.

6.9.2 Adjustable External Heat Parameters

Lists and explains parameters like Enable temperature and Frost protection.

Heating Pipeline Function Block

Heating Pipeline Overview

Explains the heating pipeline as a connection between heat producer and consumer.

Transmission Line as Heat Transfer Station

Details using the function block to control a heat transfer station.

Conveyor Function Blocks

Special Conveying System Types

Introduces silo, double agitator, and intermediate conveyor systems.

Intermediate Conveyor Screw Operation

Explains intermediate conveyor screws and their overview.

Double Agitator System Function

Describes the double agitator system overview.

Double Agitator Switch Time

Sets the time duration for one agitator's operation before switching to the second.

Agitator Function Block

Agitator Overview and Functionality

Covers the agitator overview, functionality, and the [Empty] button.

Filling the Storage Room

Fuel Storage Preparation and Safety

Details pre-filling checks and safety precautions for the fuel store.

Storage Filling Procedure and Agitator Operation

Explains the filling process and the requirement for the floor agitator to turn.

Rectifying Problems

Troubleshooting Fuel Transport and Ash Screw

Addresses issues with fuel transport, blockages, and the ash screw.

Clearing Ash Screw Blockages

Provides steps for removing the ash screw and clearing blockages.

Information on Fuel

9.1 Suitable Fuels

Discusses fuel types, ash content, preferred wood chips, and waste wood.

9.2 Handling Moist Fuel

Covers decay, mould, storage conditions, and drying of moist fuel.

9.3 Drying and Chopping Wood Chips

Explains drying and chopping methods for wood chips.

9.4 Water Content Measurement

Details methods for determining and measuring water content in wood chips.

9.5 Judging Fuel Quality

Provides criteria and tables for judging the quality of wood chips.

Judging Quality by Kilogram

Offers criteria for judging fuel quality when buying by the kilogram.

9.6 Other Fuels

Describes the properties and suitability of various fuels like pellets and miscanthus.

9.7 Heating Value of Fuels

Provides tables with heating values for different fuels and conditions.

Emission Measurement

Emission Measurement Importance and Preparation

Explains why emission measurement is required and preparation steps.

Performing and Completing Emission Measurement

Details steps for measurement and switching the boiler back to normal mode.

Low-Emission Operation

German Emission Limits and Fuel Quality

Discusses German emission limits, fuel quality, and aerosol formers.

Smoke Control Area Regulations

Explains Clean Air Act regulations and exempted appliances in smoke control areas.

Heating Water

12.1 Water Hardness Determination

Guides on determining permissible water hardness using ÖNORM H 5195-1.

Water Treatment and Corrosion Prevention

Discusses softening methods, pH value, and potential corrosion issues.

12.2 Refilling Heating Water

Provides instructions on refilling heating water and precautions.

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