To Next PageTo Next PageWhat to do if my Everlast Welding System is overheating and the fan does not work?
If your Everlast Welding System is overheating and the fan isn't working, it could be due to a damaged fan. Inspect the fan housing and the fan itself, and replace if necessary. Another possible cause is a loose fan power connector; in this case, tighten the wires and check for any dislodged connectors.
What to do if no gas flows when I press the torch switch on my Everlast Power i-MIG 353DPi Welding System?
If your Everlast Welding System torch switch is pressed, but no gas flows, it could be due to several reasons. First, check if there is gas in the gas cylinder, and replace it if empty. Second, a gas pipe might be leaking, so resolve any leaks. Third, the gas solenoid valve could be damaged, so check, clean, or replace it. Fourth, the torch switch itself might be damaged, requiring repair or replacement. Finally, the control board could be damaged, so inspect the circuit.
Why does my Everlast Power i-MIG 353DPi Welding System stop welding and the warning light is on?
If your Everlast Welding System is welding and then stops, and the warning light is on while the wire continues feeding without an arc, it means the self-protection has engaged. Check for over-voltage, over-current, over-temperature, lower-voltage, and over-temperature conditions. If the unit has overheated, allow it to cool. If it's an over-current issue, use a shorter wire stick out, a smaller diameter wire, or reduce power settings with large diameter wires. Check the power plug for problems. If the over-current trips easily, the resistor value might be too low. Contact Everlast if the over-current is tripping regularly with normal settings.
How to fix intermittent arc on Everlast Welding System?
If you're experiencing intermittent or wandering arcs with your Everlast Welding System, it could be because the work clamp isn't secure or is damaged, or it's too windy or breezy. Check and/or replace the work clamp, change its position, and attach it directly to the work. Also, move out of the wind.
Why is my Everlast Power i-MIG 353DPi producing excessive spatter?
If you're getting excessive spatter with your Everlast Welding System, it could be due to several factors. The voltage might be too high, the arc force too high, or the wire speed too high. Adjust by lowering the voltage or increasing the wire speed. Also, check the torch angle, ensuring it's less than 15° push or pull. Adjust the arc force settings to reduce spatter and change the nozzle size.
Why is the welding voltage/current uncontrollable on my Everlast Welding System?
If the welding voltage or current on your Everlast Welding System is uncontrollable, it might be due to a damaged potentiometer, which would need repair or replacement. Another possibility is a damaged control board, so check the circuit.
Why does my weld look sooty or oxidized when using my Everlast Power i-MIG 353DPi Welding System?
If your Everlast Welding System is producing sooty or oxidized-looking welds, it could be due to poor metal preparation, poor gas flow, too much torch angle, the wrong gas type, windy or breezy conditions, a plugged nozzle, or pulling instead of pushing the gun. To fix this, thoroughly clean the metal, check the gas flow and reposition the gun to prevent turbulence. Move indoors if necessary and reposition the welder to prevent the fan from blowing on the weld area. Clean the nozzle.
How to stop bird nesting of the wire around the drive roll of Everlast Welding System?
If the wire is bird nesting around the drive roll of your Everlast Welding System, it could be due to a jammed gun liner, wire that's too soft (like aluminum), a kinked or tightly coiled gun hose, or too much tension/pressure on the wire feeder. Reduce the wire feed tension so that the drive will slip if it encounters too much resistance. Check the gun and liner, replacing if necessary, and straighten the cable.
Why does the wire feed irregularly on my Everlast Welding System?
If your Everlast Welding System's wire feeds irregularly, it could be due to the wrong drive roller or wrong size drive roller, too little tension on the wire, or the wire being in the wrong groove. Check and match the wire size to the groove size, increase tension on the drive rollers, and ensure the wire isn't riding on the shoulder of the drive roller.
What causes wire to burn back and seize in tip of Everlast Welding System?
If the wire burns back and seizes in the tip of your Everlast Welding System, it could be due to the wrong contact tip size or too much burn back time set. Match the tip size to the wire diameter and reduce the burn back time. If using with aluminum, use a tip designed for aluminum or use one size larger tip than the wire.
Discusses potential interference from HF waves with electronic equipment and pacemakers.
Details performance parameters like amp range, voltage, wire feed speed, and welder type.
Outlines electrical requirements, input voltage, protection, and cooling method.
Explains duty cycle ratings and how over-current protection functions.
Provides an overview of the welder's pulse MIG capabilities and design features.
Defines key functions like Pre/Post Flow, Burn-Back, GMAW, SMAW, and Synergic MIG.
Provides general polarity recommendations for MIG, Flux Core, and Stick welding processes.
Lists recommended shielding gases for different MIG welding applications.
Offers guidance on amperage settings for DC Stick welding based on electrode size.
Details connecting the MIG gun, wire feeder, and power source, including wire setup.
Information on the Power-Cool 400 water cooler and its connection to the welder.
Explains rear panel ports, input power selection, and connection notices/warnings.
Describes the functions of buttons, displays, and LEDs on the welder's front panel.
Details specific welding functions like Hot Start, Inductance, and Pulse Time-On.
Covers fundamental MIG welding setup, parameters, and weld characteristics.
Explains single and double pulse MIG welding, synergic control, and parameters.
Details trigger modes (2T/4T) and control features for various MIG welding processes.
Covers stick welding starting methods and arc force control.
Provides specific operational notes for aluminum welding and flux core use.
Details the components and assembly of the 36 Series MIG Torch.
Lists interchangeable consumables for the 36 Series MIG Torch.
General| Brand | Everlast |
|---|---|
| Model | Power i-MIG 353DPi |
| Category | Welding System |
| Language | English |
