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Everlast POWERTIG 210 EXT - User Manual

Everlast POWERTIG 210 EXT
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PHASE
EVERLAST
POWERTIG
210 EXT
Rev. 3 0 00102 17
DIGITAL AC/DC PULSE TIG/STICK INVERTER WELDER
CC
GTAW-P
SMAW
IGBT
1
~
AC/DC
everlastwelders.com
1-877-755-9353
329 Lileeld Ave. South San Francisco, CA 94080 USA
Specicaons and Accessories subject to change without noce.
120V
240V
Operators Manual for the PowerTig 210EXT
Safety, Setup and General Use Guide
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Summary

Contact Information

Everlast US Contact Details

Provides contact information for Everlast in the United States, including email and phone numbers.

Everlast Canada Contact Details

Provides contact information for Everlast in Canada, including email and phone numbers.

Everlast Australia Contact Details

Provides contact information for Everlast in Australia, including phone numbers for Sydney and Port Macquarie.

Safety Precautions

Safe Operation and Maintenance Responsibility

Emphasizes user responsibility for safe operation and proper maintenance of the welding unit.

High Frequency Electromagnetic Disturbances

Warns about potential interference from High Frequency (HF) waves with electronic equipment and pacemakers.

Personal Protective Equipment (PPE)

Details essential PPE including safety glasses, welding helmet, hearing protection, flame-proof clothing, and boots.

Health and Environmental Hazards

Covers warnings regarding pacemakers, inhalation risks, and hazardous chemicals during welding.

Electrical Safety and Fire Prevention

Addresses electrical shock risks, fire hazards, and proper equipment maintenance for safe operation.

Section 1 Introduction and Specifications

PowerTIG 210 EXT Welder Overview

Introduces the digital microprocessor and IGBT module design of the welder.

Included Accessories and Components

Lists and illustrates key accessories like torch assemblies, regulator, work clamp, and foot pedal.

Detailed Unit Specifications

Provides a comprehensive table of technical specifications for the PowerTIG 210 EXT welder.

General Overview and Usage

Describes the welder's general overview, key features like IGBT modules, and high-frequency design.

General Use and Care Guidelines

Offers guidance on proper use, maintenance, cleaning, and safety tips for the welding unit.

Section 2 Quick Setup and Use Guide

TIG Connections Setup Guide

Illustrates how to connect TIG torches (air-cooled and water-cooled) and foot pedal.

Stick Polarity and Connections Setup

Shows the correct polarity and connections for Stick welding operations.

Rear Connections and Wiring Guide

Details rear panel connections including power input, gas inlet, and grounding points.

Front Panel Features and Controls

Identifies and labels the main components on the welder's front panel.

Front Panel Control Descriptions

Provides detailed descriptions for each front panel control and connector.

Main Control Panel Functions

Explains the functions of the memory, pre-flow, and start amps controls on the main panel.

Control Panel Parameters Explained

Details parameters like Upslope, Welding Amps, Pulse Time On, and Pulse Amps.

Control Panel Parameters Explained

Covers Down Slope, End Amps, Post Flow, Purge Gas, and Process Selector controls.

Control Panel Functions Explained

Explains 2T/4T/Pedal selector, AC Waveform selector, and Data Indicator functions.

Rear Panel Features and Controls

Identifies and labels the main components on the welder's rear panel.

Rear Panel Control Details

Details the gas input connection, power cord, and the 2-pole power switch.

Section 3 Basic Theory and Function

2 T;4 T;Pedal Sequencer and Torch Switch

Explains the operation of the 2T/4T sequencer and the use of torch switches.

AC Wave Forms and Puddle Control

Describes the different AC wave forms and their effect on puddle wet-in and stability.

AC Frequency and Balance Control

Explains how AC frequency and balance affect arc control, cleaning, and penetration.

Standard Pulse Operation Explained

Details the parameters and examples for standard pulse welding in AC and DC modes.

Advanced Pulse and Arc Force Control

Explains advanced AC pulse mode and arc force control for stick welding.

Air-Cooled Torch Usage and Limitations

Discusses the use and limitations of air-cooled torches and the need for a water cooler.

DINSE Connectors and Foot Pedal Note

Describes DINSE connectors and provides notes on foot pedal operation and display readings.

Tungsten Preparation Guide

Provides instructions on grinding tungsten for optimal arc performance, including DOs and DON'Ts.

Lift Start and High Frequency Start TIG

Explains the procedures for Lift Start and High Frequency Start TIG arc initiation.

Stick Operation Starting Methods

Describes the tapping and scratch/match methods for starting stick welds.

Polarity Recommendations and Amperage Guides

Offers general polarity recommendations and welding guides for steel and stick electrodes.

Tungsten Selection Guide

Recommends suitable tungsten types (Ceriated, Lanthanated) for inverter welders.

Expanded View of TIG Torch Components

Provides a detailed breakdown and parts list for TIG torch components.

7 Pin Connector for Foot Pedal

Illustrates the pinout for the 7-pin connector used with the foot pedal.

Section 4 Trouble Shooting

Common Welding Troubles and Solutions

Lists common welding issues and their corresponding causes and solutions.

Trouble Codes and Diagnosis

Explains specific trouble codes that may appear on the unit and their diagnoses.

Everlast POWERTIG 210 EXT Specifications

General IconGeneral
BrandEverlast
ModelPOWERTIG 210 EXT
CategoryWelding System
LanguageEnglish

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