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Everlast PowerTIG 200DV - User Manual

Everlast PowerTIG 200DV
36 pages
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Operators Manual
Publish Date: April 2024
EVPT200DV20214 Rev. 2
USA/North America
©Everlast Power Equipment
AC/DC
PULSE
DC
120/240V
1 Phase
Welders, Plasma Cutters, Multi-Process
Safety, Setup and General Use Guide
FUNCTION: AC/DC TIG with Pulse Function/ DC Stick
PURCHASE DATE:
WELDER SERIAL NUMBER:
OPTIONAL ACCESSORY SERIAL NUMBER:
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Summary

Safety Information

California Proposition 65 Warning

Warning about cancer and reproductive harm from welding fumes.

Operational Safety and Interference Notices

Notice regarding potential interference from HF/EMF energy.

Comprehensive Safety Precautions

Detailed safety warnings, dangers, cautions, and instructions.

Initial Setup and Operation

Immediate Actions, Warranty, and Support

Steps for unpacking, testing, warranty claims, and contacting support.

Generator and Voltage Operation Guidelines

Guidelines for operating the welder with generators and different voltages.

Technical Specifications

Duty Cycle and Electrical Requirements

Explanation of duty cycle and requirements for breaker/wiring.

Detailed Product Specifications

Comprehensive list of unit specifications and parameters.

Setup Guide

Unit Unpacking and Initial Checks

Instructions for unpacking, inspecting, and checking unit contents.

Power Connections and Electrical Requirements

Guidance on connecting the welder to electrical supply and outlets.

Shielding Gas and Regulator Setup

Instructions for connecting gas and choosing the right shielding gas.

Tungsten Type Selection

Guidance on selecting the appropriate type of tungsten electrode.

Tungsten Grinding Techniques

Procedures for grinding tungsten electrodes and related warnings.

Tungsten Size Selection

Guidance on selecting the correct tungsten diameter for different amps.

TIG Torch and Cooler Integration

Connecting torches, using coolers, and stick welding setup.

Stick Welding Setup and Polarity

Selecting stick polarity and connecting the stick torch.

Recommended Welding Settings

Recommended settings for various materials, amps, and tungsten.

Component Identification

Front and Rear Panel Layouts

Identification of components on the welder's front and rear panels.

Control Panel Functions

Explanation of the welder's control panel layout and functions.

Torch and Pedal Component Details

Identification of TIG torch parts and foot pedal connector pinout.

Functions and Welding Terms

AC Welding Characteristics

Explanation of AC balance, frequency, and their effects on welding.

Arc Control and Start Methods

Details on arc force, HF start, and stick arc start.

Lift Start and Pulse Welding Basics

Explanation of lift start, shielding gas, and basic pulse parameters.

Advanced Pulse Features and Controls

Explanation of pulse adjustments, regulator, and remote controls.

Torch Modes and Stick Welding

Information on 2T/4T modes, stick welding, and welding amps.

Troubleshooting

Error Code Diagnosis

Explanation of trouble codes and their corresponding diagnoses.

Common Welding Issues and Solutions

Troubleshooting common welding problems and their solutions.

Maintenance and Adjustments

Arc Start Time Adjustment

How to adjust the arc start time for improved reliability.

Regular Cleaning and Inspection

Instructions for routine cleaning and inspection of the welder.

Everlast PowerTIG 200DV Specifications

General IconGeneral
Input Frequency50/60 Hz
Output Range (TIG)5-200A
Pulse Frequency0.5-200 Hz
AC Frequency Control20-250 Hz
Input PhaseSingle Phase
Rated Output (TIG)200A
Duty Cycle60%
ProcessTIG/Stick
Up Slope Time0-10 s
Down Slope Time0-10 s
Warranty5 years

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