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Everlast PowerPlasma i Series - User Manual

Everlast PowerPlasma i Series
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Operators Manual
Publish Date: May 2021
EVPPLSMA62102 Rev. 1
USA/North America
©Everlast Power Equipment
240V
Welders, Plasma Cutters, Multi-Process
Safety, Setup and General Use Guide For
PowerPlasma 62i, 82i, and 102i
FUNCTION: Plasma Cutter
PURCHASE DATE:
PLASMA CUTTER MODEL NAME:
CNC OPTIONAL TORCH INFO:
PLASMA CUTTER SERIAL NUMBER:
OPTIONAL ACCESSORY SERIAL NUMBER:
DC
50A
60A
80A
&
100A
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Summary

California Proposition 65 Warning

Warranty and Contact Information

USA Warranty and Contact Details

Covers US warranty, technical, product, and sales support contacts.

Canada Warranty and Contact Details

Covers Canada warranty, technical, and sales support contacts.

International Contact Information

How to find contact information for other countries and regions.

Safety and Responsibility

High Frequency and EMF Interference

Warns about HF/EMF interference with electronic equipment.

Comprehensive Safety Guidelines

Electrical Shock and Electrocution Hazards

Highlights dangers of shock and electrocution, advising dryness and insulation.

Fire Prevention in Work Area

Advises on removing flammables and keeping fire extinguishers handy.

Health and Environmental Safety

Inhalation Hazard Warnings

Warns about toxic fumes, ventilation needs, and metal fume fever.

Chemical Solvent Hazards

Warns against using chlorinated solvents due to toxic phosgene gas production.

Operational Safety Precautions

Trip Hazard Awareness

Advises awareness and securing of cords and cables to prevent trips.

Hot Surface and Fire Hazards

Warns about hot metal and potential fire risks after cutting.

Generator and Off-Grid Operation

Single Phase 240 V Operation

Discusses using the unit with 208V or 240V single-phase power sources.

Technical Specifications

Air Compressor Requirements

Specifies required air compressor CFM, PSI, and tank size for different models.

Generator Power Requirements

Lists required generator surge wattage and clean power rating.

Understanding Duty Cycle

Duty Cycle for CNC Applications

Discusses how CNC applications affect duty cycle and performance.

Electrical Wiring and Breaker Sizing

Electrical Interference Mitigation

Advises on grounding and wire management to mitigate electrical interference.

Initial Unit Setup and Inspection

Unpacking and Inspection

Instructions for unpacking, checking contents, and reporting damage.

Air Leak Detection

Steps to check for and fix air leaks in the system.

Proper Ventilation and Cooling

Explains the need for space around the unit for cooling and airflow.

Power Connection

Connecting to the Power Outlet

Details on connecting the 240V NEMA 6-50P plug to the power supply.

Outlet Wiring Regulations

Emphasizes consulting electricians for proper outlet wiring per NEC.

Air Supply Setup

Air Compressor Connection

Requirements for air compressor, hose size, and regulator.

Regulator and Air Dryer Connection

Instructions for connecting the regulator and air dryer for proper operation.

Torch Connection and Setup

Connecting the Hand Torch

Steps for connecting the standard Innotec iPT series hand torch.

Machine Torch Squaring Procedure

Procedure for ensuring the machine torch is properly squared for cutting.

Front Panel Component Identification

Rear Panel Component Identification

Control Panel Functions

Plasma Cutter Operation Warnings

Plasma Cutting Terminology and Functions

Plasma Cutting Techniques

Edge Start Plasma Cutting

Guide on performing an edge start for initiating a plasma cut.

Pierce Start Plasma Cutting

Guide on performing a pierce start for initiating a plasma cut.

Consumable Maintenance and Torch Appearance

Consumable Inspection and Replacement

How to check, maintain, and replace consumables for optimal performance.

Torch Flame Analysis for Speed

Using torch flame appearance to determine correct cutting speed.

Plasma Cutting Quality Analysis

Dross Identification Guide

Helps identify cutting problems based on the type of dross produced.

Common Cutting Problem Diagnosis

Troubleshooting common issues like standoff, current, and angle problems.

Advanced Cutting Concepts

Using Lead-ins for Cuts

How to use lead-ins to start cuts effectively and protect the workpiece.

Understanding Kerf Width

Explains kerf, its importance in accuracy, and factors affecting it.

IPT60 Torch Components

IPT60 Torch Part Numbers

Machine Torch Components (IPT80)

IPT80 Torch Part Numbers

Machine Torch Components (IPT100)

PT100 Torch Part Numbers

CNC Connection and Wiring

Additional Torch and CNC Information

Torch Compatibility and Replacement

Discusses changing torches and potential compatibility issues.

Pilot Arc Troubleshooting

Explains causes of pilot arc sputtering and how to fix them.

Hand Cutting Setup Guide

Guide on setting amperage and technique for effective hand cutting.

Troubleshooting Error Codes

Common Plasma Cutting Issues

Everlast PowerPlasma i Series Specifications

General IconGeneral
BrandEverlast
ModelPowerPlasma i Series
CategoryWelding System
LanguageEnglish

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