Everlast PowerPlasma 82i - User Manual

Operator’s Manual
Publish Date: May 2021
EVPPLSMA62102 Rev. 1
USA/North America
©Everlast Power Equipment
240V
Welders, Plasma Cutters, Multi-Process
Safety, Setup and General Use Guide For
PowerPlasma 62i, 82i, and 102i
FUNCTION: Plasma Cutter
PURCHASE DATE:
PLASMA CUTTER MODEL NAME:
CNC OPTIONAL TORCH INFO:
PLASMA CUTTER SERIAL NUMBER:
OPTIONAL ACCESSORY SERIAL NUMBER:
DC
50A
60A
80A
&
100A

Summary

Safety Warnings, Dangers, Cautions and Instructions

Important Information: Operating this unit with a generator or other off-grid service.

Single Phase 240 V Operation:

Details on using the unit with 208V or 240V single-phase power.

Specifications

*Duty Cycle

Explains the unit's operational time at maximum output.

DUTY CYCLE AND CNC USE

Discusses duty cycle implications for CNC operations.

Setup Guide

UNPACK YOUR UNIT.

Instructions for unpacking and inspecting the plasma cutter and accessories.

CHECK FOR AIR LEAKS.

CONNECT YOUR UNIT TO THE OUTLET.

CONNECT THE AIR COMPRESSOR

How Do I Connect The Hand Torch?

Component Identification and Explanation

Front Panel View

Rear Panel View

Control Panel Layout

Details the functions of buttons, LEDs, and displays on the control panel.

Plasma Cutter Function Important Information and Warnings:

Key safety and operational information regarding plasma cutting functions.

CNC Connections

Details on connecting the plasma cutter to CNC controllers and systems.

Explanation of Functions and Plasma Cutting Terms

How do I edge start a plasma cut?

How do I pierce start a plasma cut?

How often should I check or change consumables?

Guidelines for inspecting and replacing torch consumables to maintain performance.

What kind of dross am I seeing?

IPT60 Torch Components

iPT60 Torch Parts List

PT80 Machine Torch Components

PT80;PTM80 Torch Parts List

IPT100 Machine Torch Components

PT100 Torch Parts List

Troubleshooting

Error Codes

Lists and explains error codes displayed by the plasma cutter.

Common Plasma Cutting Issues

Addresses common issues encountered during plasma cutting and their solutions.

Everlast PowerPlasma 82i Specifications

General

Input Frequency	50/60 Hz
Output Current Range (Cutting)	20-82A
Duty Cycle (Cutting, 82A)	60%
Open Circuit Voltage	280V
Power Factor	0.93
Efficiency	85%
Protection Class	IP21S
Process	Plasma Cutting, Stick Welding
Input Phase	1-Phase
Output Current Range (Welding)	10-50A
Cutting Capacity (Sever)	1 1/4"
Air Flow	6 CFM