Everlast PowerPlasma 102i - User Manual

Operator’s Manual
Publish Date: May 2021
EVPPLSMA62102 Rev. 1
USA/North America
©Everlast Power Equipment
240V
Welders, Plasma Cutters, Multi-Process
Safety, Setup and General Use Guide For
PowerPlasma 62i, 82i, and 102i
FUNCTION: Plasma Cutter
PURCHASE DATE:
PLASMA CUTTER MODEL NAME:
CNC OPTIONAL TORCH INFO:
PLASMA CUTTER SERIAL NUMBER:
OPTIONAL ACCESSORY SERIAL NUMBER:
DC
50A
60A
80A
&
100A

Summary

Contact Information and Support

USA Technical Support

Contact details for technical assistance in the USA.

USA Welding Support and General Product Information

Contact details for welding support and product inquiries in the USA.

USA Sales and Main Office

Contact details for sales and main office operations in the USA.

Canada Technical Support

Contact details for technical assistance in Canada.

Canada Sales and Main Office

Contact details for sales and main office operations in Canada.

Safety Warnings, Dangers, and Instructions

Electrical Shock, Electrocution, and Fire Hazards

Dangers of electric shock, electrocution, and fire prevention.

Inhalation Hazards and Ventilation

Risks of toxic fumes and the need for adequate ventilation.

Solvent Use and Toxic Gas Warning

Warning against using certain solvents due to toxic gas production.

Pacemaker Safety and HF Exposure

Specific warnings for individuals with pacemakers regarding HF energy.

Safety Guard and Shield Integrity

Importance of keeping safety guards and shields in place.

Air Regulator Over-Pressurization Hazard

Warning about over-pressurizing the air regulator.

Torch Connector Safety and High Voltage Warning

Safety regarding torch connectors and high voltage OCV.

Generator and Off-Grid Operation

Clean Power Generator Requirements

Generator must produce clean power (5% THD or less).

Generator Grounding Requirements

Importance of proper generator grounding for safety.

Technical Specifications

Model Specifications Comparison

Duty Cycle and CNC Use Information

Breaker Sizing and Wiring Requirements

Setup and Getting Started

Unpacking and Initial Inspection

Powering Up and Testing the Unit

Air Compressor and Regulator Setup

Torch Connection and Squaring

Component Identification and Explanation

Control Panel Layout and Functions

Plasma Cutting Functions and Terms

Troubleshooting Common Issues

Error Code Diagnosis

Common Plasma Cutting Problems

Everlast PowerPlasma 102i Specifications

General

Brand	Everlast
Model	PowerPlasma 102i
Category	Welding System
Language	English