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Everlast PowerTig 200DX-DV User Manual

Everlast PowerTig 200DX-DV
32 pages
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Rev. 2 0 00816-14
EVERLAST
POWERTIG 200DV
Operators Manual for the PowerTig 200DX-DV
Safety, Setup and General Use Guide
CC
GTAW-P
SMAW
IGBT
1
~
PHASE
AC/DC
everlastwelders.com
1-877-755-9353
Specicaons and Accessories subject to change without noce.
329 Lileeld Ave. South San Francisco, CA 94080 USA
Dual Voltage AC/DC Pulse TIG/Stick Welder
120V
240V
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Everlast PowerTig 200DX-DV Specifications

General IconGeneral
BrandEverlast
ModelPowerTig 200DX-DV
CategoryWelding System
LanguageEnglish

Summary

Customer Welcome and Support

Warranty and Contact Information

Covers unit registration, contact channels, support forum, and warranty terms.

Contact and Support Details

US, Canada, and Australia Contact Information

Provides specific customer service and technical support contact details for different regions.

Safety Precautions Overview

General Safety and Maintenance Responsibility

Emphasizes the operator's role in safe operation, maintenance, and reading the manual.

High Frequency Interference Warnings

Details the effects of HF waves on sensitive electronic equipment and pacemakers.

Personal Protective Equipment (PPE) Guidelines

Essential gear for eye, hearing, body, and foot protection during welding operations.

Hazardous Materials and Fume Safety

Warnings on welding specific metals and risks associated with fumes and toxic gases.

Gas Cylinder Safety and Handling

Precautions for storing, handling, and using high-pressure gas cylinders safely.

Electrical Safety and Fire Prevention Measures

Covers grounding, cable integrity, fire risks, hot metal handling, and electrical hazards.

Equipment Maintenance and Operational Safety

Stresses proper maintenance, avoiding faulty equipment, and safe operational practices.

Introduction and Specifications

Included Accessories and Components

Lists and illustrates the welder's standard accessories like torch, clamp, and regulator.

Detailed Technical Specifications

Provides critical performance data, including output, duty cycle, dimensions, and weight.

General Welder Overview and Design

Describes the welder's features, dual voltage capability, and key design elements.

General Use, Care, and Cleaning

Guidelines for operating environment, unit maintenance, and proper cleaning procedures.

Arc Start Methods and Generator Compatibility

Explains HF/Lift start procedures and requirements for generator power sources.

Quick Setup and Use Guide

TIG Torch and Foot Pedal Connections

Illustrates connections for TIG torch, foot pedal, and optional water cooler.

Stick Welding Connections and Polarity

Shows how to connect the stick electrode holder and work clamp for stick welding.

Rear Panel Wiring and Connections

Details power cord, gas inlet, cooler outlet, and grounding points on the rear panel.

Front Panel Controls Identification

Labels and numbers all controls and indicators on the front panel for easy reference.

Front Panel Controls Explained (1-12)

Detailed explanations for specific front panel features, their parameters, and purpose.

Front Panel Controls Explained (13-20, 29)

Continues explanations for controls like AC/DC selector, Amp Control, and Amp Display.

Rear Panel Components Identification

Labels and numbers all components and connectors on the rear panel of the welder.

Rear Panel Components Explained (1-5)

Detailed explanations for rear panel connections, power cord, and power switch.

Basic Theory and Function

2T/4T Sequencer and Gas Flow Control

Explains sequencer operation, gas pre-flow, and post-flow settings for TIG welding.

AC Frequency Control and Effects

Details how AC frequency adjustment impacts the welding arc and puddle characteristics.

AC Balance Control and Tungsten Preparation

Covers AC balance settings for cleaning and proper tungsten grinding techniques.

Pulse Welding Parameters Explained

Details pulse amps, frequency, and time on (balance) for advanced welding control.

Arc Force, Foot Pedal, and Torch Connections

Explains arc force, foot pedal usage, and types of torch connectors.

Tungsten Grinding and Preparation Guide

Provides visual instructions and tips for preparing tungsten electrodes for welding.

TIG Arc Starting: Lift vs. High Frequency

Explains the procedures for initiating a TIG arc using lift start and high frequency methods.

Stick Welding Arc Starting Methods

Describes the tapping and scratch/match methods for starting a stick welding arc.

Polarity, Amperage, and Tungsten Recommendations

Offers guidance on polarity, amperage settings, and tungsten selection for various metals.

TIG Torch Component Identification

Details the parts of a TIG torch assembly with a visual diagram and quantities.

7-Pin Foot Pedal and Remote Connector

Explains the 7-pin connector used for foot pedals and optional remote amp controllers.

Trouble Shooting Guide

Common Welding Issues and Solutions

Addresses frequent problems like no output, poor weld quality, unstable arcs, and contamination.

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