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Picomig 305 D3 puls TKG
EWM Picomig 305 D3 puls TKG User Manual
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Operating instructions
EN
Welding machine
Picomig 305 D3 puls TKG
Picomig 305 D3 Synergic TKG
099
-005313-EW501
02.09.2015
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2
Table of Contents
General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
MIG/MAG Standard Welding
14
Forcearc
14
Rootarc
14
Coldarc
14
MIG/MAG Pulse Welding
14
Forcearc Puls
14
Rootarc Puls
14
MIG/MAG Cored Wire Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Inside View
19
Machine Control - Operating Elements
20
Design and Function
22
Installation
23
Machine Cooling
23
Workpiece Lead, General
23
Notes on the Installation of Welding Current Leads
24
Mains Connection
26
Mains Configuration
26
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
27
Connection
27
Gas Test, Rinse Hose Package
28
Setting the Shielding Gas Quantity
28
MIG/MAG Welding
29
Welding Torch and Workpiece Line Connection
29
MIG/MAG Function Torch
31
MIG/MAG Push/Pull Welding Torch
31
Pin Assignment
31
Wire Feed
32
Open the Protective Flap of the Wire Feeder
32
Inserting the Wire Spool
32
Changing the Wire Feed Rollers
33
Inching the Wire Electrode
35
Spool Brake Setting
37
Welding Data Display
37
Setting the Operating Point (Welding Output)
38
Definition of MIG/MAG Welding Tasks
39
Welding Task Selection
39
JOB Selection
39
Operating Mode
39
Welding Type (MIG/MAG Standard/Pulse Arc Welding)
39
MIG/MAG Operating Point
40
Selecting the Welding Parameter Display Mode
40
Operating Point Setting Using Material Thickness
40
Arc Length Correction Setting
40
Further Welding Parameters
41
Choke Effect / Dynamics
41
Gas Post-Flow Time
41
Spot Time
42
Pause Time (Interval Operation)
42
Burn-Back
43
Gas Pre-Flow Time
43
5.7.10 Forcearc / Forcearc Puls
44
5.7.11 Rootarc/Rootarc Puls
45
5.7.12 MIG/MAG Functional Sequences / Operating Modes
46
5.7.12.1 Explanation of Signs and Functions
46
Conventional MIG/MAG Welding (GMAW Non Synergic)
51
5.7.13.1 Operating Mode
51
5.7.14 MIG/MAG Automatic Cut-Out
51
MMA Welding
52
Connecting the Electrode Holder and Workpiece Lead
52
Welding Task Selection
53
Welding Current Setting
53
MMA Welding Data Display
53
Arcforce
54
Hotstart
54
Hotstart Settings
55
Antistick
55
TIG Welding
56
Preparing the TIG Welding Torch
56
Welding Torch and Workpiece Line Connection
56
Welding Task Selection
57
Welding Current Setting
57
Adjusting the Gas Post-Flow Time
57
Further Welding Parameters
58
TIG Welding Data Display
59
TIG Arc Ignition
59
Liftarc Ignition
59
Function Sequences/Operating Modes
60
Legend
60
TIG Automatic Cut-Out
62
Welding Torch Holder
63
Power-Saving Mode (Standby)
63
Remote Control
64
Special Parameters (Advanced Settings)
64
5.13.1 Selecting, Changing and Saving Parameters
64
Special Parameters in Detail
65
5.13.1.2 Reset to Factory Settings
66
Machine Configuration Menu
67
5.14.1 Selecting, Changing and Saving Parameters
67
5.14.2 Aligning the Cable Resistance
68
Maintenance, Care and Disposal
70
General
70
Maintenance Work, Intervals
70
Daily Maintenance Tasks
70
Visual Inspection
70
Functional Test
70
Monthly Maintenance Tasks
70
Annual Test (Inspection and Testing During Operation)
71
Disposing of Equipment
71
Manufacturer's Declaration to the End User
71
Meeting the Requirements of Rohs
71
Rectifying Faults
72
Checklist for Rectifying Faults
72
Error Messages (Power Source)
73
Resetting Welding Parameters to the Factory Settings
75
Resetting Jobs (Welding Tasks) to the Factory Settings
76
Resetting a Single JOB
76
Resetting All Jobs
77
Technical Data
78
Picomig 305 TKG
78
Accessories
79
General Accessories
79
Remote Control/Connecting and Extension Cable
79
19-Pole Connection
79
Options
79
Transport Systems
79
Replaceable Parts
80
Wire Feed Rollers
80
10.1.1 Wire Feed Rollers for Steel Wire
80
10.1.2 Wire Feed Rollers for Aluminium Wire
81
10.1.3 Wire Feed Rollers for Cored Wire
81
10.1.4 Wire Guide
81
JOB-List
82
Appendix A
82
Overview of EWM Branches
83
Appendix B
83
4
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EWM Picomig 305 D3 puls TKG Specifications
General
Brand
EWM
Model
Picomig 305 D3 puls TKG
Category
Welding System
Language
English
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