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EWM Picomig 180 Synergic TGE - User Manual

EWM Picomig 180 Synergic TGE
74 pages
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Operating instructions
Welding machine
Picomig 180 Synergic TGE
Picomig 180 puls TGE
12.03.2015
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Table of Contents

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Do you have a question about the EWM Picomig 180 Synergic TGE and is the answer not in the manual?

Summary

General Instructions

Safety Instructions

Notes on Operating Instructions

Guidance on using the manual and understanding safety symbols.

Explanation of Icons

Defines symbols used throughout the manual for clarity and quick recognition.

General Safety Precautions

Details critical safety warnings on electromagnetic fields, electric shock, radiation, heat, fire, and noise.

Transport and Installation Safety

Addresses safety for gas cylinders, lifting, and tipping risks during transport and setup.

Intended Use

Applications

Describes supported welding processes like MIG/MAG, TIG, and MMA.

Documents Which Also Apply

Lists related documents such as warranty, declaration of conformity, and service documents.

Machine Description - Quick Overview

Front View

Details components and layout as seen from the front of the machine.

Rear View

Details components and layout as seen from the rear of the machine.

Inside View

Illustrates internal layout, including wire spool holder and wire feed unit.

Machine Control - Operating Elements

Describes functions of buttons, dials, and displays on the control panel.

Design and Function

General Design and Safety

Covers general safety, electrical shock risks, and hazards from moving parts or escaping wire.

Machine Cooling

Details requirements for optimal machine cooling for performance and longevity.

Workpiece Lead and Installation

Covers workpiece lead connection and general installation site requirements.

Mains Connection and Shielding Gas Supply

Explains mains connection and shielding gas supply connection procedures.

MIG;MAG Welding

Covers torch connection, wire feed, roller setup, and task definitions for MIG/MAG.

TIG Welding

Details TIG torch preparation, connections, task selection, and arc ignition.

MMA Welding

Explains MMA electrode holder connection, task selection, arc force, and hot start.

Maintenance, Care and Disposal

General Maintenance

Outlines general maintenance principles and frequency for fault-free operation.

Disposing of Equipment

Provides instructions for proper disposal of the machine and components per regulations.

Rectifying Faults

Checklist for Rectifying Faults

Lists common faults for wire feed, functional errors, and mains fuse issues with remedies.

Error Messages (Power Source)

Details error codes, causes, and remedies for power source issues.

Display Machine Control Software Version

Explains how to query and display machine control software version for service.

Resetting Welding Parameters to Factory Settings

Provides instructions for resetting welding parameters to their default factory configurations.

Technical Data

Picomig 180 Specifications

Lists technical specifications including setting ranges, duty cycle, voltage, and physical dimensions.

Accessories

Options

Lists optional accessories like air filters and trolleys with item numbers.

Transport Systems

Details transport systems available for the machine, such as trolleys.

General Accessories

Lists general accessories like plugs, hoses, and regulators with item numbers.

Replaceable Parts

Wire Feed Rollers

Lists wire feed rollers for steel, aluminum, and cored wire with part numbers.

Conversion Sets

Details conversion kits for adapting the wire feed system for different wire types.

Appendix A: JOB-List

Welding Parameter Recommendations

Provides recommended welding parameters (JOBs) for various materials and wire types.

Appendix B: Overview of EWM Branches

Headquarters and Technology Centre

Lists contact details for EWM's headquarters and technology centre in Germany.

Production, Sales and Service Locations

Details EWM's production, sales, and service locations in Germany and internationally.

EWM Picomig 180 Synergic TGE Specifications

General IconGeneral
Input Voltage230 V
Max Output Current180 A
Weight14.5 kg
Wire Diameter0.6 - 1.0 mm
Mains Fuse (slow-blowing)16 A
Mains Frequency50/60 Hz
Open Circuit Voltage89 V
Protection ClassIP23
Insulation ClassF
Welding Current Range10 - 180 A
Power Supply1-phase
Mains Voltage230 V
Setting Range10 A - 180 A

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